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3.6
I/O system .......................................................................................................
3.6.1
Available fieldbuses .................................................................................
3.6.2
Scalable I/O, internal and external ..............................................................
3.7
Installing options ...............................................................................................
3.7.1
Installing the harness for double SMB .........................................................
3.7.2
Installing the scalable I/O devices ..............................................................
3.7.3
Installing the Ethernet extension switch .......................................................
3.7.4
Installing the power supply optional device ..................................................
3.7.5
Installing the fieldbus adapter slave devices .................................................
3.7.6
Installing the fieldbus master .....................................................................
3.7.7
Installing the conveyor tracking module .......................................................
3.7.8
Installing the cable grommet assembly ........................................................
3.7.9
Installing the filter ....................................................................................
3.8
Installing add-on devices ....................................................................................
3.8.1
Installing the extension box .......................................................................
3.8.2
Installing the conveyor tracking module to extension box ...............................
3.9
Installing external devices ...................................................................................
3.10 Initial test before commissioning ..........................................................................
4
4.1
Maintenance schedule, OmniCore ........................................................................
4.2
Inspection activities ...........................................................................................
4.2.1
Inspection of controller .............................................................................
4.3
Cleaning activities .............................................................................................
4.3.1
Cleaning air filter .....................................................................................
4.3.2
Cleaning of the controller cabinet ...............................................................
4.3.3
Cleaning the FlexPendant .........................................................................
4.4
Changing/replacing activities ...............................................................................
4.4.1
Replacement of air filter ............................................................................
4.5
Function tests ...................................................................................................
4.5.1
Function test of emergency stop ................................................................
4.5.2
4.5.3
Function test of three-position enabling device .............................................
4.5.4
Function test of contactors A1.Q1 and A1.Q2 inside the power unit ..................
4.5.5
Function test of auto stop .........................................................................
4.5.6
Function test of external emergency stop ....................................................
4.5.7
Function test of ESTOP_STATUS output .....................................................
4.5.8
Function test of reduced speed control ........................................................
5
5.1
Introduction to repair .........................................................................................
5.2
Replacement of controller parts ...........................................................................
5.2.1
Opening the robot controller ......................................................................
5.2.2
Replacing the axis computer .....................................................................
5.2.3
Replacing the fans ...................................................................................
5.2.3.1 Replacing the standard fans ..........................................................
5.2.3.2 Replacing the heat exchanger ........................................................
5.2.4
Replacing the robot signal exchange proxy ..................................................
5.2.5
Replacing the Ethernet switch ...................................................................
5.2.6
Replacing the connected services gateway ..................................................
5.2.7
Replacing the scalable I/O unit ...................................................................
5.2.8
Replacing the main computer ....................................................................
5.2.9
Replacing the power unit ..........................................................................
5.2.10 Replacing the power supply ......................................................................
5.2.11 Replacing the drive unit ............................................................................
5.2.12 Replacing the fieldbus master ....................................................................
5.2.13 Replacing the conveyor tracking module(CTM) .............................................
5.2.14 Replacing the air filter ..............................................................................
6
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Product manual - OmniCore C90XT
3HAC073706-001 Revision: E
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Troubleshooting
