Subaru XT 1988 Service Manual page 733

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3-4
4WD SYSTEM
Rear Differential Assembly
DISMOUNTING
1)
Remove the two bolts which hold the upper end of shock
absorber to car body. Car should be in an unloaded condition.
2)
Loosen wheel nuts on left and right wheels.
3)
Raise car with a jack and support it with a rigid rack.
L3-057
4)
Remove wheels.
5)
Remove spring pins from DOJ and BJ with a 6 mm
(0.24 in) diameter of steel rod. Next, lower trailing arm ASSY
all the way; remove BJ from spindle on the trailing arm side
first, then DOJ on the differential side. Remove drive shaft
ASSY.
6)
Remove propeller shaft ASSY.
a. Prepare an oil can and cap since the transmission oil flows
out from the extension at removing propeller shaft ASSV.
b. When removing propeller shaft ASSV, pay attention not to
damage the sliding surfaces of rear drive shaft (extension)
spline, oil seal and sleeve yoke.
c. Insert the cap into the extension to prevent transmission oil
from flowing out immediately after removing the propeller
shaft ASSV.
7)
Support differential assembly with jack and remove two
self-locking nuts at the center of differential mount member
ASSY.
8)
Remove four self-locking nuts fixing differential ASSY to
bracket ASSY (F).
9)
Dismount differential ASSY by lowering jack.
20
DISASSEMBLY
1)
Inspection before disassembling
To detect real cause of trouble, inspect the following items
before disassembling.
(Refer to "ASSEMBLY" for inspection procedures.)
(1) Tooth contact of hypoid drive gear and pinion, and
backlash.
(2) Runout of drive gear at its back surface.
(3) Turning resistance of drive pinion.
2)
Disassembling
(1) Set ATTACHMENT (398217700) on vise and install
the differential assembly to Attachment.
ATTACHMENT
(398217700)
(2) Drain gear oil by removing plug.
A14-061
(3) Remove spindles by loosening bolts with WRENCH
(925560000).
(4) Remove rear cover by loosening retaining bolts.
A14-012
Fig.
35
(5) Mark right and left side bearing retainers in order to
identify them at reassembly. Remove side bearing retainer
attaching bolts, set ATTACHMENT (398457700) to
differential case, and extract right and left side bearing
retainers with a puller.

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