Subaru XT 1988 Service Manual page 468

MANUAL TRANSMISSION AND DIFFERENTIAL 3-1
a. Wrap the left and right splined sections of axle shaft with
vinyl tape to prevent scratches.
b. Be careful not to fold the sealing lip of oil seal.
5) Transmission main shaft ASSY
d. Be careful not to drop oil seal when installing RH trans·
mission main case.
e. Make sure straight pin is positioned in hole in needle
bearing's outer race.
Install needle bearing and oil seal onto the front of trans- 6) Install drive pinion with shims selected before into trans-
mission main shaft ASSY, and position in
LH
transmission mission case.
case.
a. Wrap clutch splined section with vinyl tape to prevent
damage to oil seal.
b. Apply grease (Unilube #2 or equivalent) to the sealing
lip of oil seal.
c. Align the end face of seal with surface A of LH trans·
mission main case when installing oil seal.
A12-099
Fig. 57
Ensure that the knock pin of the case is fitted into the hole in
the bearing outer race.
7) Selection of suitable 1 st-2nd, 3rd-4th and 5th shifter fork
CPs.
Set transmission main shaft ASSY and drive pinion shaft
ASSY in position (so there is no clearance between the two
when moved all the way to the front). Select suitable 1st-2nd,
3rd-4th and 5th shifter fork CP's so that coupling sleeve and
reverse driven gear are positioned in the center of their
synchronizing mechanisms.
1 st-2nd shifter fork CP 3rd-4th shifter fork CP 5th shifter fork CP
Part No.
No. Remarks Part No. No. Remarks Part No. No. Remarks
Moves 0.2 mm
32810AA031
Moves 0.2 mm Moves 0.2 mm
32804AA031 1 (0.008 in) closer to 1
(0.008 in) closer to
32812AA004
1
(0.008 in) closer to
1 st gear
*32810AA060
4th gear
*32812AA060
5th gear
32804AA041
Positions in the 32810AA041
Positions in the 32812AA014 Positions in the
-
*32810AA070
-
*32812AA070
-
center center
center
Moves 0.2 mm
32810AA051
Moves 0.2 mm
32812AA024
Moves 0.2 mm
32804AA051 3
(0.008 in) closer to
3
(0.008 in) closer to 3
(0.008 in) closer to
2nd gear
*32810AA100
3rd gear
*32812AA 100
5th gear
* Full-time 4WD
35