Subaru XT 1988 Service Manual page 477

3-1 MANUAL TRANSMISSION AND DIFFERENTIAL
Cam
Fig.
85
Reverse check
Snap ring (IN)
Plate
L3-144
a. Make sure the cutout section of reverse accent shaft is
aligned with the opening in reverse check sleeve.
b. Spin cam by hand for smooth rotation.
If it does not return properly, replace reverse check spring.
c. Move cam and shaft all the way toward plate and release.
If cam does not return properly, replace reverse check spring;
if shaft does not, check for scratches on the inner surface of
sleeve. If sleeve is in good order, replace spring.
d. Select a suitable reverse check plate by referring to
"Neutral Position Adjustment."
6) a. Install reverse check sleeve ASSY onto transfer case
and tighten with two bolt & washers.
Tightening torque:
10 N·m (1.0 kg-m, 7 ft-Ib)
b. Install shifter arm CP into the partition from the front
while inserting selector arm into the opening in sleeve
ASSY. Pass shaft through hole in selector arm until its
end comes out of the rear of transfer case.
Apply a coat of gear oil to shifter arm CPo Also make sure oil
seal (18 x 28 x
7)
is positioned properly.
7) Press oil seal (15
x
25
x
2) completely into the right
boss section of transfer case.
8) Press oil seal (13 x 22 x 6) completely into bore for trans-
fer shifter rod at rear of transfer case.
9) Insert transfer shifter shaft into the right side of transfer
case from inside.
44
[4] Drive Pinion Shaft ASSY
DISASSEMBLY
Remove caulking before taking off locknut.
1) Loosen locknut (22 x 13) using SOCKET WRENCH (35)
(499987003) and HOLDER (899884100).
Fig. 86
SOCKET WRENCH
(499987003)
Drive pinion shaft ASSY
HOLDER (899884100)
L3-123
2) Using TRANSMISSION SHAFT REMOVER (899864100)
and REMOVER (899714110). remove 5th needle bearing race,
needle bearing (32 x 42 x 25.8), and transfer drive gear.
3) Remove drive pinion collar.
4) Remove 5th driven gear using 5TH DRIVEN GEAR
REMOVER (498077000) and a press.
5) Remove woodruff key (5
x
6.5
x
1.6).
6) Using REMOVER (899714110) and a press, remove ball
bearing (28 x 74 x 28) and 3rd and 4th driven gear.
Tool No.
Tool name
899714110
REMOVER
7) Remove 2nd driven gear CPo
8) Using REMOVER (899714110) and a press, remove 1st
driven gear CP, 2nd gear bushing, and gear & hub ASSY.
Remove key before removing 2nd gear bushing.
9) Using 5th driven gear remover and a press, remove 1st
gear bushing, 1 st driven gear thrust plate, and roller bearing
(41
x
71
x
23).
Replace roller bearing (41 x 71 x 23) with a new one if this
disassembly is performed.