Subaru XT 1988 Service Manual page 401

CLUTCH 2-10
SERVICE PROCEDURE
ON-CAR SERVICE
CLUTCH CONTROL
Clutch Play Adjustment
1) Remove release lever return spring from lever.
2) Adjust spherical nut so that the play is with in the spec·
ified value at the lever end (center of spherical nut).
Take care not to twist the cable during adjustment.
Play
Full stroke
Lock nut
.------Clutch release lever
All·013
Fig. 4
Unit: mm (in)
~
Play Full stroke
2-3 17 - 18
FWD
(0.08 - 0,12) (0.67 - 0.71)
4WD
.
3-4 25.5 - 27
-
,
"~-,,,",
.
(0.12 -0:16)
(1.004 - 1.063)
Precautions
When reinstallation, pay attention to the following items.
1) Check the routing of clutch cable for smoothness.
2) Excessive tightness or looseness of clutch cable have a had
influence upon the cable durability.
3) Apply grease sufficiently to the connecting portion of
clutch pedal.
4) Apply grease sufficiently to the release lever portion.
5) Position clutch cable through the center of toe board hole
and route it smoothly. Adjustment is done by moving the
outer cable.
6) Make sure not to make clutch chattering at starting
forward or rearward. If clutch chattering occurs, readjust so
that the bend of clutch outer cable becomes flatter.
REMOVAL
1) Clutch cover CP and clutch disc CPo
a. Take care not to allow oil on the clutch disc facing.
b. Do not disassemble either clutch cover CP or clutch disc
CPo
2) Release bearing hoder and clutch release lever.
I
FWD
I
1) Two clips from lever
2) Release bearing holder
3) Retainer spring from pivot
4) Clutch release lever and sealing
1
4WD
I
1) Two
cI
ips from lever
Check
2) Release bearing ASSY
3) Retainer spring from pivot
1) Upon completion of adjustment, securely lock spherical 4) Clutch release lever and sealing
nut with lock nut.
2) Install return spring on lever.
Hook the long hook side of the return spring with the lever.
(4WD)
3) Depress clutch pedal to assure there is no abnormality in
the clutch system.
5
IJ.e
careful not to deform clutch lever
&
holder clip and clutch
fever retaining spring.