Subaru XT 1988 Service Manual page 443

3-1
MANUAL TRANSMISSION AND DIFFERENTIAL
SERVICE DATA
4WD
FWD
DIFFERENTIAL ASSEMBLY DIFFERENTIAL ASSEMBLY
Bevel gear to pinion backlash Bevel gear to pinion backlash
0.13 - 0.18 mm (0.0051 - 0.0071 in) 0.13 - 0.18 mm (0.0051 - 0.0071 in)
Washer (38.1 x 50 x t) Washer (35.1 x 45 x t)
Part No. Thickness mm (in)
Part No. Thickness mm (in)
Part No. Thickness mm (in)
Part No.
Thickness mm (in)
803038021
0.925 - 0.950
803038023
1 .025 - 1 .050
803135011
0.925 - 0.950
803135014
1 .000 - 1 .025
(0.0364 - 0.0374) (0.0404 - 0.0413) (0.0364 - 0.0374) (0.0394 - 0.0404)
803038022
0.975 - 1.000
803135012
0.950 - 0.975
803135015
1 .025 - 1 .050
(0.0384 - 0.0394)
(0.0374 - 0.0384) (0.0404 - 0.0413)
803135013
0.975 - 1 .000
(0.0384 - 0.0394)
Pinion shaft to axle drive shaft clearance
o -
0.2 mm (0 - 0.008 in)
Pinion shaft to axle drive shaft clearance
Snap ring (Outer-28)
0- 0.2 mm (0 - 0.008 in)
Part No.
Thickness mm (in)
Part No.
Thickness mm (in)
Snap ring (Outer-26)
805028011
1.05 (0.0413)
805028012
1.20 (0.0472)
Part No. Thickness mm (in) Part No. Thickness mm (in)
805026010 1.05(0.0413) 031526000 1.20 (0.0472)
Drive pinion adjustment
Drive pinion shim
Drive pinion adjustment
Part No.
Thickness mm (in)
Part No. Thickness mm (in)
32295AA030 0.150 (0.0059) 32295AA070 0.250 (0.0098)
Drive pinion shim
32295AA040 0.175 (0.0069) 32295AA080 0.275 (0.0108)
Part No.
Thickness mm (in)
32295AA050
0.200 (0.0079)
32295AA090
0.300 (0.0118)
32295AA060 0.225 (0.0089) 32295AA100 0.500 (0.0197)
441967111
0.15 (0.0059)
441967112 0.175 (0.0069)
441967113
0.20 (0.0079)
441967114 0.225 (0.0089)
441967115
0.25 (0.0098)
441967116 0.275 (0.0108)
441967117
0.30 (0.0118)
441967118
0.50 (0.0197)
REVERSE IDLER GEAR SHAFT ASSEMBLY
REVERSE IDLER GEAR SHAFT ASSEMBLY
Adjustment of reverse idler gear CP position
Adjustment of reverse idler gear CP position
Reverse idler gear CP to transmission case (LH) wall clearance
Reverse idler gear CP to transmission case (LH) wall clearance
6.0 - 7.5 mm (0.236 - 0.295 in)
1.5 - 3.0 mm (0.059 - 0.118 in)
Reverse shifter lever CP
Reverse shifter lever CP
Part No. Mark Remarks
Part No.
Mark Remarks
32820AAOOO 0
Further from case wall
440627101 1 Further from case wall
32820AA010 No mark Standard 440627102
2 or No mark Standard
32820AA020
2 Closer to the case wall 440627103
3
Closer to the case wall
10