Subaru XT 1988 Service Manual page 990

BRAKES
4-4
3) Confirm that rolling sound of ball is heard with PHV
inclined and lever rotates smoothly.
CAUTION:
Never disassemble PHV.
necessary.
INSTALLATION
Replace entire PHV ASSV if
1) Assemble bracket with support of PHV.
Torque:
7 - 13 N'm (0.7 - 1.3 kg-m, 5.1 - 9.4 ft-Ib)
2)
Install PHV onto side frame.
Torque:
7 - 13 N·m (0.7 - 1.3 kg-m, 5.1 - 9.4 ft-Ib)
3)
Connect brake pipes to PHV.
Torque:
13 - 18 N'm (1.3 - 1.8 kg-m. 9 - 13 ft-Ib)
Confirm that brake pipes are not deformed andlor damaged.
Replace them with new ones if necessary.
4)
Install PHV cable to PHV stay.
If cable clamp (and clips) is damaged, replace it with a new
one.
5)
Connect PHV cable with clips.
Avoid sharp bending of PHV cable as it may cause breakage.
6) Install PHV cable onto cable bracket on engine.
7)
Apply grease to the following points.
• Hook portion of return spring
• Cable end portion of lever
• Cable end portion of clutch release fork
Grease:
SUN LIGHT 2 (PIN 003602010)
8) Be sure to bleed air from the system.
After replacing PHV cable or clutch cable with new one,
operate clutch pedal about 30 times as a running-in operation
, ADJUSTMENTS
1)
Inspect free play of clutch pedal by depressing the pedal
by hand. If it is out of the specified value, adjust it by turning
adjusting nut on engine side end of clutch cable at release fork.
Standard of free play:
At clutch pedal
10 - 20 mm (0.39 - 0.79 in)
At center of cable on clutch release fork:
2WD: 2 - 3 mm (0.08 - 0.12 in)
4WD: 3 - 4 mm (0.12 - 0.16 in)
Torque:
Lock nut of clutch cable
5.4 - 9.3 N·m (0.55 - 0.95 kg-m, 4.0 - 6.9 ft-Ib)
Lock nut of PHV cable
2.5 - 4.4 N'm (0.25 - 0.45 kg-m. 1.8 - 3.3 ft-Ib)
2) Confirm stopping and starting performances by activating
hill-holder on an uphill road of 3° or higher inclination.
(1) If vehicle does not stop;
Tighten adjust nut of PHV cable.
(2)
If vehicle does not start properly;
• Case A - When hill-holder is released later than engage-
ment of clutch pedal (Engine tends to stalL):
Loosen adjust nut gradually until smooth starting is
enabled.
• Case B - When hill·holder is released earlier than
engagement of clutch pedal (Vehicle slips down
slightlY·):
Tighten adjust nut so that hill-holder is released later
than engagement of clutch pedal (status in Case A).
Then make adjustment the same as in Case A.
CAUTION:
Whenever turning adjust nut, prevent PHV cable from revolv-
ing as shown in following figure.
L1470
prior to adjustment.
Fig. 106 Turning adjust nut for PHV cable
43