Subaru XT 1988 Service Manual page 503

3-1
MANUAL TRANSMISSION AND DIFFERENTIAL
9.5mm
9.5mm
(0.374 in)
(0.374 in) .
4th drive gear
A12-Q96
Fig. 177 3rd-4th shifter fork
Coupling sleeve
L3-434
Fig. 178 5th shifter fork
8) Inspection of rod end clearance
Unit: mm (in)
------
A B
0.3 -1.6 0.3 - 1.6
Clearance
(0.012 - 0.063) (0.012 - 0.063)
A12425
Fig. 179
9) Wipe off grease, oil and dust on the mating surfaces of
transmission cases with white gasoline, and apply liquid gasket
(Fuji Bond "C" or equivalent), and then put case (RH) and
(LH) together.
10) Tighten 17 bolts with bracket, clip, etc. in the following
sequence.
·10 mm bolt
Fig. 180
Tightening torque:
8 mm bolt
A12·369
23 - 26 N·m (2.3 - 2.7 kg-m, 17 - 20 ft-Ib)
10 mm bolt
36 - 42 N·m (3.7 - 4.3 kg-m, 27 - 31 ft-Ib)
a. Insert bolts from the bottom and tighten nuts at the top.
b. Put cases together so that drive pinion shim and input shaft
holder shim are not caught up in betvveen.
c. Confirm that counter gear and speedometer gear are
meshed, and high-low shifter shaft is inserted perfectly.
11) Tighten ball bearing attaching bolts at the drive pinion
shaft rear.
12) Backlash adjustment of hypoid gear and preload adjust-
ment of roller bearing.
a. WRENCH CP (399780111) can be used instead of
WRENCH ASSV (499787000).
b. Use HANDLE CP (499927000) instead of HANDLE
(499927100).
c. See p. 37
70
13) Checking tooth contact of hypoid gear.
See p.37
14) Fit O-ring into the groove of retainer and tighten it into
the position where retainer has been tightened.
Carry out this job on both upper and lower retainers.
15) Selection of main shaft rear plate.