Full-Time 4Wd - Subaru XT 1988 Service Manual

MANUAL TRANSMISSION AND DIFFERENTIAL 3-1
Washer (38.1 x 50 x t)
Part No. Thickness mm (in)
803038021 0.925 - 0.950 (0.0364 - 0.0374)
803038022 0.975 - 1.000 (0.0384 - 0.0394)
803038023
1.025 - 1.050 (0.0404 - 0.0413)
A12·262
Fig. 101
3) Align pinion shaft and differential case at their holes, and
drive straight pin into holes from the crown gear side, using
STRAIGHT PIN REMOVER (899904100).
lock straight pin after installing.
4) Install roller bearing (40 x 80 x 19.75) to differential case.
Be careful because roller bearing outer races are used as a set.
2
Fig. 102
1 INSTALLER (499277100)
2 ADAPTER (398497701)
A12-067
5) Install crown gear to differential case using twelve bolts.
Tightening torque:
57 - 67 N'm (5.S - 6.8 kg-m, 42 - 49 ft-Ib)
49
6) Position drive axle shaft in differential case and hold it
with outer snap ring (28). Make sure clearance between the
shaft and case is within specifications.
Clearance:
0- 0.2
mm
(0 - O.OOS
in)
If it is not within specifications, replace snap ring with a
suitable one.
Snap Ring (Outer-28)
Part No.
Thickness mm (in)
805028011 1.05 (0.0413)
805028012 1.20 (0.0472)
A12-070
Fig. 103
[SJ Full-Time 4WD
[1] Overall Transmission
DISASSEMBLY
The following job should be followed before disassembly;
• Clean oil, grease, dirt and dust from transmission.
• Remove drain plug to drain oil. After draining, retighten it
as before.
• Replace gasket with a new one.
Tightening torque:
41 - 47 N·m (4.2 - 4.S kg-m, 30 - 35 ft·lb)