MANUAL TRANSMISSION AND DIFFERENTIAL
3-1
®
Backlash adjustment
Set up a dial gauge as shown in Figure below. Select a
differential bevel washer so that pinion shaft can move
0.40 to 0.60 mm (0.0157 to 0.0236 in) in the axial direc-
tion.
L3·395
Fig. 132
Differential Bevel Washer
Part No.
Thickness mm (in)
38960AAOOO
1.0
±
0.05 (0.0394
±
0.0020)
38960AA100
1.2
±
0.05 (0.0472
±
0.0020)
38960AA200
1.4
±
0.05 (0.0551
±
0.0020)
38960AA300
1.6
±
0.05 (0.0630 ± 0.0020)
38960AA400
1.8 ± 0.05 (0.0709 ± 0.0020)
38960AA500
2.0 ± 0.05 (0.0787 ± 0.0020)
3)
Using INSTALLER, press center differential into place.
Tool No.
Tool name
922340000
INSTALLER
Support socket bolt location with a press_
Center differential
L3-396
Fig. 133
4) Installing snap ring (Outer-50)
Select a snap ring so that side clearance between snap ring
and ball bearing is 0 to 0.2 mm (00 to 0.008 in).
Snap Ring (Outer-50)
Part No.
Thickness mm (in)
805050030
2.00 ± 0.03 (0.0787 ± 0.0012)
805050040
2.15 ± 0.03 (0.0846 ± 0.0012)
805050050
2.30 ± 0.03 (0.0906 ± 0.0012)
Fig. 134
[3] Transfer Case & Shifter ASSY
57
DISASSEMBLY
1)
Pull out shifter arm CP., selector arm, and reverse check
sleeve ASSY from transfer case.
2)
Remove oil guide from transfer case.
Fig. 135