Subaru XT 1988 Service Manual page 474

MANUAL TRANSMISSION AND DIFFERENTIAL
3-1
Ball
Transfer shifter rod
Spring
L3-261
Fig. 77
25) Installing actuator & cable ASSY
Connect the end of cable and shifter lever with an 8-mm clevis
pin and secure with a snap pin. Secure actuator to the left side
of transmission case with three 8-mm bolts & washers. Secure
cable plate to transfer case with two 8-mm bolts & washers.
(3) While applying vacuum pressure, turn turnbuckle in
the direction that shortens cable until it no longer turns.
Then, back off turnbuckle 180
0
and tighten two lock nuts
to the specified torque.
Tightening torque:
5 N'm (0.5 kg-m, 3.6 ft-Ib)
(4) Operate actuator to ensure that shifting from front-
wheel drive to 4-wheel drive is smooth.
Vacuum pump
L3-263
All bolts should be tightened to the specified torque. Fig. 79
Tightening torque:
27) Install transfer cover with gasket and tighten bolts.
16 N'm (1.6 kg-m, 12 ft-Ib)
Tightening torque:
18 - 22 N'm (1.8 - 2.2 kg-m, 13 - 16 ft-Ib)
Transfer shifter lever CP
Transfer cover
o
o
~"pi"
L3-262
Fig. 78
L3-501
Fig. 80
26) Adjustment of cable
(1) Connect transfer shifter lever to transfer shifter shaft.
Align the hole in transfer shifter lever with that in shifter 28) Release lever
shaft and drive spring pin into the holes. (1) Install retaining spring on release lever.
(2) Connect a hose to pipe on the outside of actuator and (2) Secure release lever pivot to LH transmission case.
apply vacuum pressure until cable is shortened as much as
possible.
Tightening torque:
Use a vacuum pump or intake manifold to create vacuum.
16 N·m (1.6 kg-m, 12 ft-Ib)
41