Subaru XT 1988 Service Manual page 476

MANUAL TRANSMISSION AND DIFFERENTIAL
3-1
[3] Transfer Case & Shifter ASSY
DISASSEMBLY
1) Pull out shifter arm CP and selector arm from transfer
case.
2) Remove oil guide from transfer case.
3) Remove back-up light switch ASSY and neutral switch
ASSY.
a. Some models are not equipped with neutral switch ASSY.
b. Replace aluminum gasket with a new one.
4) Remove reverse check sleeve ASSY by loosening 6-mm
bolt and washer ASSY in two places.
a. Be careful not to damage Q-ring fitted in reverse check
sleeve.
b. 0 to 3 shim(s) are inserted between reverse check sleeve
and transfer case. Be careful not to break them.
5) Disassembling reverse check sleeve ASSY.
L3-870
Fig. 83
CD
Using a standard screwdriver, remove snap ring (inner
28).
Replace snap ring with a new one if deformed or weakened.
®
Remove reverse check plate.
@
Take out return reverse spring and reverse check
spring.
®
Take out reverse check cam.
@
Take out reverse accent shaft.
®
Remove O-ring (35.4 x 1.5).
43
ASSEMBLY
1) Install needle bearing race into bore in transfer case.
Be careful not to damage stopper on transfer case.
2) Install back lamp switch ASSY and neutral switch ASSY
on transfer case.
Tightening torque:
18 N·m (1.8 kg-m, 13 ft-Ib)
a. Some models are not equipped with neutral switch ASSY.
b. Do not forget to install aluminum washer.
3) Install oil seal (18 x 28 x 7) into bore in transfer case
using OIL SEAL INSTALLER (498057000).
4) Install oil guide.
Make sure oil guide is secure and tight.
5) Assembling reverse check sleeve ASSY.
CD
Install reverse accent shaft, check cam, return spring
and check spring onto reverse check sleeve.
Be sure the bent section of reverse check spring is positioned
in the groove in check cam.
L3-870
Fig. 84
®
a. Hook the bent section of reverse check spring
over reverse check plate.
b. Rotate cam so that the protrusion of reverse
check cam is at the opening in plate.
c. With cam held in that position, install plate onto
reverse check sleeve and hold with snap ring (Inner-
28).
d. Position O-ring (35.4 x 1.5) in groove in sleeve.