Subaru XT 1988 Service Manual page 1110

r
5-1
(3) Deep damage such as a break or hole
that
requires ......
'tuB
fi!8SR
b010fo:)
~~)~
;;
:~:.):'~'.;, '~>:~1! '.
Much -Of;
1he'
~raf..gr,aiBaO(Jurfaoe 'must ~t._ori'ficed ,for: :repai~,' and the 'dagrft<lof; rlltStorati0F11 i.· not .real.lv WCJIIth, ttte ex":
pense",.:(Thestll!face, bowever,.,wift
betome
aknbstflushwitntlldjaoent
areas,). . ',):
,<,'
f _0
',!
,·Recammendechepeir.kit: 'fWstnfart:Repair-Kit (NRM)'
':,~
," " . , .
Process
No.
3
4
5
Process name
Bumper removal
.. Pi;lrt remQvaL
Bumper' placement
• • ; I
. Surface preparation
Cutting
6 Sanding (I)
1".
··7· . . ... €-feefting
Job contents
.
.
Remove bumper as required.
Remo.v,eparts builtJnto. bumper.as requjred.
P1aCI!!bumper on a paint worktable as re-
quired.
It is recbml'1llendeO'thlt contoot ,of worktable
accommodate internal shape of bumper .
,:" , \ -
~. ~
•
~;
'.
~.
i \ • .' ;-
Fig.
44
, • ,
,~
.... ' • ..r
L5-168
Set bumper section
Remove ~~f~,,~ilr. ~W. frop1are'~}9 ~~ ~~'n.:td and surrounding areas, using a
~Litable ~~ .~~~. ~9 ~H:JG"P9! .l/V".ite gasoline, or alcoho~):
,:," l·tfnatureofdarifage:is··'etabkVb¥;~bi~s:
clit "
20-30(0.79-1.18) Unit: mm(in)
, 8
guLde sl!t of
2Q
to_~O
mm (0.79to"""l
H
Paintsurface
~f;t.18.
in) in
I~ "IQ.,.RQ..~~.,:~r~. ~~.Q.!lIl.PIe"
,i .. ',.'
m?~~~
up to the
bumper'sJ~~'MW~f::e.
Then."
~/
/ d ' h _
bav8l..or_~~vee..ou1~:.the..affectedarea
· T ---. . .-- . ' ..
.~
..
using a knife or grinder.
3 (0.12)
Resin base
surface
c:l,:
':3:J{k,filJn~:'fb
';;' ,/.-1
r~W~!
"\f;'>',( "
:..rL+p~r
.!
Grind beveled surface with sandpaper (#4a to
f60)to·sm()G)thfini.sb~
C~an
-the sanded'suf"fattwiththe ume--sotvent-as used in Process
-No.
4-;
G'rind't~;'side
just opposite the beveled area with sandpap'er (#4b'to :#60) and clear
using a solvent.
Temporarily $Pot4N~lcf~ile 'si'cfe~ USiWg' a ' "
resin welding rod and heater gun.
Welded spot (Ulle' heater gun
and resin welding rod)
""
8
Temporary welding' ' "
Resin base
surl~Ce
.
""
, 0 ' , '
~ ~ ~
J"
•. Do-riot
meff weidlngi-ad
uniil
it
flOWs
out 'This'iiSUits
fii
reduced strength.
b. leave the welded spot unattended until it cools completely.
L5-173