Bonfiglioli Active Cube Manuals

Manuals and User Guides for Bonfiglioli Active Cube. We have 8 Bonfiglioli Active Cube manuals available for free PDF download: Applications Manual, Operation Manual, User Manual, Instruction Manual, Manual, Installation Manual

BONFIGLIOLI Active Cube Applications Manual (166 pages)

Brand: BONFIGLIOLI | Category: DC Drives | Size: 4.4 MB

Table of Contents
4
1 General Safety Instructions and Information on Use

9
- General Information
  9
- Purpose of the Frequency Inverters
  9
- Transport and Storage
  9
- Handling and Installation
  10
- Electrical Installation
  10
- Information on Use
  11
  - Using External Products
    11
- Maintenance and Service
  11
- Disposal
  11
2 Description of System VPLC

12
- Chronological Processing
  13
- Creating a Program with Function Blocks
  14
  - Starting VPLC
    14
  - Saving a File
    14
  - Function Block (Instruction)
    14
  - Wire
    14
  - Digital Input Block
    15
  - Analog Input Block
    15
  - Digital Output Block
    15
  - Analog Output Block
    16
  - Example
    16
  - Syntax Check
    16
  - Translation and Download (to Frequency Inverter)
    16
  - Starting the PLC
    16
  - Stopping the PLC
    16
- User Environment
  17
  - Tool Bar and Menu Commands
    17
  - Other Menu Commands
    18
  - Editor
    19
  - Library
    19
  - Properties
    19
  - Settings: Inputs, Outputs and Function Block
    20
- Starting the PLC Functions
  23
- Principle for Digital Functions (Input Settings [Boolean])
  23
- Principle for Analog Functions
  25
- Input Buffer and Output Buffer for Digital Signals
  27
- Input Buffer and Output Buffer for Analog Signals
  27
  - Fixed Analog Values
    29
3 Overview of Instructions

30
- Inputs and Outputs
  37
  - Inputs of Digital Functions
    37
  - Inputs and Outputs of Analog Functions
    38
- Combination of Inputs and Outputs of Instructions
  40
4 Description of Digital Functions

48
- Superior/Master
  49
- P1 and P2 for Chronological Behavior and Jump Target
  49
  - Chronological Behavior
    50
  - Jump Target
    50
  - Overview Table
    50
- Boolean Operations
  51
  - 1] and Operation
    52
  - 2] or Operation
    52
  - 3] XOR 1 Operation
    53
  - 4] XOR 1||3 Operation
    53
- Flip-Flop Types
  54
- Delays
  60
- Timer Functions
  67
- Digital Multiplexer
  73
  - Digital Multiplexer (Data Set Number)
    73
- Switch
  73
  - Switch Data Set
    73
- Error Functions
  74
  - Triggering of an Error
    74
  - Acknowledging an Error
    75
- Debouncer
  76
- No Operation
  76
  - 99] NOP (no Operation)
    76
- Jump Functions
  77
  - 100] Jump Function
    77
  - 101] Jump Function for Loops
    78
5 Description of Analog Functions

79
- Behavior
  79
- Comparators
  80
- Mathematical Functions
  92
  - Addition and Subtraction
    93
    
    Add. O1=-O2=I1+I2-I3+P1-P2
    93
    
    331] Addition Position with Offset
    93
  - Multiplication
    94
    
    333] Multiplication, Long Result
    94
    
    334] Mult. by Fraction
    95
    
    335] Mult. Long * Percent
    95
  - Division
    96
    
    337] Division by Constant
    97
    
    338] Division P1 by I1, Reciprocal
    97
  - Multiplication and Division
    98
  - Average Function
    98
  - Absolute Value of Two Orthogonal Components (2 D Vector)
    99
  - Absolute Value of Three Orthogonal Components (3 D Vector)
    99
  - 350] Integrator
    100
  - 351] Differentiator (D-Element)
    101
  - 360] Absolute Value Function
    101
  - 361] X², Sqr (I1)
    102
  - 362] X³, (Cube (I1)
    102
  - 363] √X, Square Root of I1
    102
  - 364] Modulo
    103
- Controller
  104
  - 370] P Controller
    104
  - PI Controller (Tn in Milliseconds)
    105
  - PI Controller (Tn in Seconds)
    105
  - 373] PD(T1) Controller
    106
  - 374] PID(T1) Controller (Tn in Milliseconds)
    106
  - 375] PID(T1) Controller (Tn in Seconds)
    107
- Filters
  109
  - 380] PT1 Element
    109
  - 381] Time Average
    109
  - 382] Ramp Limitation
    110
  - 383] Spike Filter (Average of Three)
    111
- Analog Switch
  112
- Parameter Access
  114
  - Writing Parameters
    114
    
    Write Frequency Parameter
    114
    
    402] Write Current Parameter
    115
    
    403] Write Voltage Parameter (Eff.)
    115
    
    404] Write Voltage Parameter (Peak)
    116
    
    405] Write Percentage Parameter
    116
    
    406] Write Position Parameter
    116
    
    407] Write Long Parameter
    117
    
    408] Write Word Parameter
    117
  - Reading Parameters
    118
    
    421] Read Frequency Parameter
    118
    
    422] Read Current Parameter
    118
    
    423] Read Voltage Parameter (Eff.)
    119
    
    424] Read Voltage Parameter (Peak)
    119
    
    425] Read Percent Parameter
    119
    
    426] Read Position Parameter
    119
    
    427] Read Long Parameter
    120
    
    428] Read Word Parameter
    120
- Limiters
  120
  - 440] Limiter (Const.)
    120
  - 441] Limiter (Variable)
    121
- Counters
  121
  - 450] Up/Down Counter with Analog Output
    121
  - 451] Stopwatch with Analog Output
    122
- Positioning Functions
  123
  - 501] Start Motion Block as Single Motion
    124
  - 502] Start Motion Block in Automatic Mode
    125
  - 503] Stop Motion Block
    125
  - 504] Continue Motion Block
    126
  - 505] Resume Motion Block
    126
  - 506] Start Homing
    127
  - 507] Check State
    127
- Bit Functions for Analog Input Values
  128
  - 200] Bit NOT Operation
    128
  - 201] Bit AND/NAND Operation
    129
  - 202] Bit OR/NOR Operation
    130
  - 203] Bit XOR/XNOR Operation
    131
  - 210] Bit Shift Right
    131
  - 211] Bit Arithmetical Shift Right
    132
  - 212] Bit Shift Left
    132
  - 213] Bit Roll Right
    133
  - 220] Output One Bit
    133
  - 221] Unite Four Bits to Form a Word
    134
  - 222] Add Two Bits to a Word
    135
6 Examples of Combinations in the Function Table

136
7 Actual Values, Output Signals and Messages

145
8 Operation as State Machine

150
- Example of a Controller
  150
9 List of Parameters

157
- Actual Values
  157
- Parameters of Function Table
  158
10 Annex

160
- Mask: Diagram for Digital Instructions of Function Table
  160
- Mask: Functions Settings
  161
Index

162

Bonfiglioli Active Cube User Manual (130 pages)

Frequency Inverter 230 V/400 V

Brand: Bonfiglioli | Category: Inverter | Size: 2.71 MB

Table of Contents
3
1 General Information about the Documentation

7
- Instructions
  7
- Pictograms and Signal Words Used
  8
- Copyright
  8
2 General Safety Instructions and Information on Use

9
- General Information
  9
- Designated Use
  9
- Transport and Storage
  10
- Handling and Installation
  10
- Electrical Installation
  10
- Information on Use
  11
  - Operation with Products from Other Manufacturers
    11
- Maintenance and Service
  11
- Disposal
  11
3 Introduction

12
- Restrictions for Operation of Standard Functions
  13
- Range of Applications of Encoders
  14
  - Asynchronous Motor
    14
  - Synchronous Motor
    14
4 Technical Data

15
5 Installation

17
- General
  17
- Mechanical Installation
  17
- Electrical Installation
  19
  - Block Diagram
    19
  - Control Terminals
    21
    
    Cable Assembly Sincos
    23
    
    Cable Assembly Endat 2.1
    24
    
    Cable Assembly Hiperface
    25
  - Power Supply
    26
    
    Internal Power Supply
    26
    
    Looping Via Terminals X410A
    27
    
    Direct Connection of External Power Supply to the Encoder
    28
6 Commissioning the Encoder

29
- General Information
  29
  - Information on Use
    30
- Sincos Encoders
  31
- Hiperface Encoders
  32
- Endat 2.1 Encoders
  33
- SSI Encoders
  34
- Commissioning of Linear Encoders
  36
7 System Bus Interface

44
8 Control Inputs and Outputs

84
- Analog Input EM S1INA
  84
  - General
    84
  - Characteristic
    84
  - Operation Modes
    85
    
    Examples
    85
  - Scaling
    88
  - Tolerance Band and Hysteresis
    89
  - Error and Warning Behavior
    90
  - Adjustment
    91
  - Filter Time Constant
    91
- Digital Outputs EM-S1OUTD and EM-S2OUTD
  92
- Digital Inputs EM-Sxind
  93
  - Fixed Reference Value and Fixed Value Change-Over
    93
- Encoder Input EM-ABS-01
  94
  - Division Marks
    94
  - Tracks/Protocol
    95
  - Power Supply
    98
  - Supply Voltage
    101
  - Speed Filter
    102
  - Offset
    102
  - Bits/Turn
    104
  - Bits Multiturn
    105
  - SSI: Error/Additional Bits
    106
    
    Example 1
    107
    
    Example 2
    107
    
    Example 3
    107
    
    Example 4
    107
  - SSI: Sampling Interval
    108
  - Gear Factor Speed Sensor 2
    108
    
    Example
    109
  - Instructions on Speed-Controlled Configurations ("Not X40")
    109
  - Instructions on Positioning (Configuration X40)
    110
    
    Example
    111
    
    Homing
    112
  - Warning Dig. Encoder
    112
  - Act. Speed Source
    113
  - Actual Position Source
    113
- Reference Frequency and Percentage Value Channel
  114
- Actual Value Display
  114
  - Absolute Value Encoder - Raw Data
    115
  - Actual Position
    115
- Status of Digital Signals
  116
- Motor Temperature
  117
9 List of Parameters

118
- Actual Value Menu (VAL)
  118
- Parameter Menu (PARA)
  118
10 Annex

121
- Recommended Encoder Settings
  121
  - Sincos Encoders
    121
  - Hiperface Encoders
    122
  - Endat2.1 Encoders
    122
  - SSI Encoders, Rotary
    123
  - SSI Encoders, Linear Encoders
    123
- Compatibility List
  124
  - Module Firmware 1.0.1.0
    124
  - Module-Firmware 2.0.1.0
    124
- Error Messages
  125
- Index
  128

BONFIGLIOLI Active Cube Operation Manual (134 pages)

Brand: BONFIGLIOLI | Category: Inverter | Size: 4.76 MB

Table of Contents
3
1 General Information about the Documentation

7
- This Document
  7
- Warranty and Liability
  8
- Obligation
  8
- Copyright
  8
- Storage
  8
2 General Safety Instructions and Information on Use

9
- Terminology
  9
- Designated Use
  10
- Misuse
  10
  - Explosion Protection
    10
- Residual Risks
  11
- Safety and Warning Signs on the Frequency Inverter
  11
- Warning Information and Symbols Used in the User Manual
  12
  - Hazard Classes
    12
  - Hazard Symbols
    12
  - Prohibition Signs
    12
  - Personal Safety Equipment
    12
  - Recycling
    13
  - Grounding Symbol
    13
  - ESD Symbol
    13
  - Information Signs
    13
  - Font Style in Documentation
    13
- Directives and Guidelines to be Adhered to by the Operator
  13
- Operator's General Plant Documentation
  13
- Operator's/Operating Staff's Responsibilities
  14
  - Selection and Qualification of Staff
    14
  - General Work Safety
    14
- Organizational Measures
  14
  - General
    14
  - Use in Combination with Third-Party Products
    14
  - Transport and Storage
    15
  - Handling and Installation
    15
  - Electrical Connections
    15
  - Safe Operation
    15
  - Maintenance and Service/Troubleshooting
    16
  - Final Decommissioning
    16
3 Introduction

17
- Supported Configurations
  19
- Initialization Time
  20
4 First Commissioning

20
5 Assembly/Disassembly of Communication Module

21
- Assembly
  21
- Disassembly
  22
6 Modbus/Tcp Interface

23
- Communication Modules
  24
  - Installation Instructions
    25
- Setup
  25
- Operating Behavior in the Case of a Communication Error
  27
7 Protocol

28
8 Parameter Access

43
- Handling of Datasets / Cyclic Writing of Parameters
  43
- Handling of Index Parameters / Cyclic Writing
  44
  - Example: Writing of Index Parameters
    45
  - Example: Reading of Index Parameters
    45
9 Example Messages Modbus/Tcp

46
- 16-Bit Access
  46
- 32-Bit Access
  49
10 Motion Control Interface (MCI) / Motion Control Override (MCO)

54
- Motion Control Override
  55
- Functions of Motion Control Interface (MCI)
  60
  - Reference System
    60
  - Modes of Operation
    60
  - Current Position and Contouring Errors
    61
  - Target Window
    61
  - Position Controller
    62
  - Homing
    63
  - Move Away from Hardware Limit Switches
    64
11 Control of Frequency Inverter

65
- Control Via Contacts/Remote Contacts
  66
  - Device State Machine
    68
- Control Via State Machine
  69
  - Statemachine Diagram
    71
- Configurations Without Motion Control
  74
- Motion Control Configurations
  78
  - Velocity Mode [Rpm]
    79
  - Profile Velocity Mode [U/S] (Pv)
    84
  - Profile Position Mode
    88
  - Homing Mode
    96
  - Table Travel Record
    99
  - Move Away from Limit Switch Mode
    107
  - Electronic Gear: Slave
    111
12 Actual Values

122
13 Parameter List

123
- Parameters (Menu "Para")
  124
14 Appendix

126
- Overview of Status Words
  127
- Warning Messages
  128
- Application Warning Messages
  129
- Error Messages
  130
- Conversions
  131
Index

132

BONFIGLIOLI Active Cube Instruction Manual (60 pages)

Brand: BONFIGLIOLI | Category: Inverter | Size: 1.46 MB

Installation Instructions
3
Table of Contents
4
1 General Safety and Application Information

6
- General Information
  6
- Proper Use
  6
- Transport and Storage
  7
- Handling and Positioning
  7
- Electrical Connection
  7
- Operation Information
  7
- Maintenance and Service
  7
2 Introduction

8
3 Installation of the EM-ENC-03 Expansion Module

9
- General
  9
- Mechanical Installation
  9
- Electrical Installation
  11
  - Circuit Diagram
    11
  - Sockets
    12
4 System Bus Interface

13
5 Control Inputs and Outputs

51
- Speed Sensor Input EM-ENC
  51
  - Termination Resistor
    51
  - Division Marks
    52
  - Level
    52
  - Actual Speed Source
    53
  - Actual Value Comparison
    53
- Frequency and Percentage Reference Channel
  53
- Actual Value Display
  53
6 Parameter List

54
- Actual Value Menu (VAL)
  54
- Parameter Menu (PARA)
  54
7 Annex

56
- Error Messages
  56

BONFIGLIOLI Active Cube Applications Manual (44 pages)

Spindle Drive Frequency inverter 230 V / 400 V

Brand: BONFIGLIOLI | Category: Inverter | Size: 2.25 MB

Table of Contents
3
1 General Information about the Documentation

5
- This Document
  5
- Installation Instructions
  5
- Warranty and Liability
  6
- Obligation
  6
- Copyright
  6
- Storage
  7
2 General Safety Instructions and Information on Use

8
- Terminology
  8
- Designated Use
  9
- Misuse
  9
  - Explosion Protection
    9
- Residual Risks
  10
- Safety and Warning Signs on Frequency Inverter
  10
- Warning Information and Symbols Used in the Operating Instructions
  11
  - Hazard Classes
    11
  - Hazard Symbols
    11
  - Prohibition Signs
    11
  - Personal Safety Equipment
    11
  - Recycling
    12
  - Grounding Symbol
    12
  - ESD Symbol
    12
  - Information Signs
    12
  - Font Style in Documentation
    12
- Directives and Guidelines to be Adhered to by the Operator
  13
- Operator's General Plant Documentation
  13
- Operator's/Operating Staff's Responsibilities
  13
  - Selection and Qualification of Staff
    13
  - General Work Safety
    13
- Organizational Measures
  14
  - General
    14
  - Use in Combination with Third-Party Products
    14
  - Transport and Storage
    14
- Handling and Installation
  15
  - Electrical Connections
    15
    
    The Five Safety Rules
    15
  - Safe Operation
    16
  - Maintenance and Service/Troubleshooting
    17
  - Final Decommissioning
    17
3 Introductory Information about Spindle Applications

18
5 Operation

26
- Determination of the Flux Direction at Startup
  27
- Operation with Field Weakening
  28
4 Start

29
6 Overview of Sources

38
7 Actual Values

38
8 Parameter

39
Index

40

BONFIGLIOLI Active Cube Manual (44 pages)

Profibus-DP, Communication module CM-PDP, Frequency inverter 230V/400V

Brand: BONFIGLIOLI | Category: DC Drives | Size: 0.85 MB

Table of Contents
4
1 General Safety and Application Information

6
- General Information
  6
- Proper Use
  6
- Transport and Storage
  7
- Handling and Positioning
  7
- Electrical Connection
  7
- Operation Information
  7
- Maintenance and Service
  7
2 Introduction

8
3 Assembly of the Profibus-DP Communication Module CM-PDP

9
4 Socket Occupancy/Bus Termination/Line

10
5 Baud Rate Setting/Line Length

11
6 Setting Station Address

11
7 Setting PPO Type

11
- Configuration Process on the DP Master
  12
8 Commands SYNC / FREEZE

13
9 Available Objects / Scanning Times

13
10 Handling of the Objects

15
11 Parameter List

39
12 Annex

40
- GSD File – VEC_0696.GSD
  41

BONFIGLIOLI Active Cube Applications Manual (40 pages)

Frequency inverter

Brand: BONFIGLIOLI | Category: Inverter | Size: 1.21 MB

Table of Contents
4
1 General Safety Instructions and Information on Use

5
2 Control Inputs and Outputs

8
- Control Terminals
  8
3 Commissioning of the Frequency Inverter

12
- Switching on Mains Voltage
  12
- Setup Using the Control Unit
  12
4 Electronic Gear

14
- Scope of Functions
  14
- Operation Modes of Electronic Gear
  15
- Gear Factor
  15
  - Setting a Fixed Gear Factor
    15
  - Setting a Variable Gear Factor
    16
- Offset Switches
  17
- Reference Value and Actual Value Input
  18
- Position Control
  19
- Index Control
  21
  - Scope Sources
    23
- Actual Values
  23
- Adjustment Options
  24
  - Frequency Inverter as Master
    24
  - Frequency Inverter as Slave
    25
- Examples of Wiring
  27
5 Electronic Gear Via System Bus

30
- Speed Sensor Simulation
  30
- Adjustment Options
  31
  - Frequency Inverter as Master
    31
  - Slave Settings
    32
- Position Control Via System Bus
  33
6 Parameter List

34
- Actual Value Menu (VAL)
  34
- Parameter Menu (PARA)
  35

BONFIGLIOLI Active Cube Installation Manual (21 pages)

230 V / 400 V

Brand: BONFIGLIOLI | Category: DC Drives | Size: 0.6 MB

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Bonfiglioli Active Cube Manuals

Table of Contents

1 General Safety Instructions and Information on Use

2 Description of System VPLC

3 Overview of Instructions

4 Description of Digital Functions

5 Description of Analog Functions

6 Examples of Combinations in the Function Table

7 Actual Values, Output Signals and Messages

8 Operation as State Machine

9 List of Parameters

10 Annex

Index

Table of Contents

1 General Information about the Documentation

2 General Safety Instructions and Information on Use

3 Introduction

4 Technical Data

5 Installation

6 Commissioning the Encoder

7 System Bus Interface

8 Control Inputs and Outputs

9 List of Parameters

10 Annex

Table of Contents

1 General Information about the Documentation

2 General Safety Instructions and Information on Use

3 Introduction

4 First Commissioning

5 Assembly/Disassembly of Communication Module

6 Modbus/Tcp Interface

7 Protocol

8 Parameter Access

9 Example Messages Modbus/Tcp

10 Motion Control Interface (MCI) / Motion Control Override (MCO)

11 Control of Frequency Inverter

12 Actual Values

13 Parameter List

14 Appendix

Index

Table of Contents

1 General Safety and Application Information

2 Introduction

3 Installation of the EM-ENC-03 Expansion Module

4 System Bus Interface

5 Control Inputs and Outputs

6 Parameter List

7 Annex

Table of Contents

1 General Information about the Documentation

2 General Safety Instructions and Information on Use

3 Introductory Information about Spindle Applications

5 Operation

4 Start

6 Overview of Sources

7 Actual Values

8 Parameter

Index

Table of Contents

1 General Safety and Application Information

2 Introduction

3 Assembly of the Profibus-DP Communication Module CM-PDP

4 Socket Occupancy/Bus Termination/Line

5 Baud Rate Setting/Line Length

6 Setting Station Address

7 Setting PPO Type

8 Commands SYNC / FREEZE

9 Available Objects / Scanning Times

10 Handling of the Objects

11 Parameter List

12 Annex

Table of Contents

1 General Safety Instructions and Information on Use

2 Control Inputs and Outputs

3 Commissioning of the Frequency Inverter

4 Electronic Gear

5 Electronic Gear Via System Bus

6 Parameter List

Table of Contents

1 Scope of Supply for Devices in "Cold Plate" Variant