BONFIGLIOLI active Installation Manual
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BONFIGLIOLI active Installation Manual

230 v / 400 v
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NDUSTRY ROCESS
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UTOMATION OLUTIONS
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nstallation
ACTIVE and
ACTIVE Cube
manual - Cold Plate
Frequency inverter 230 V / 400 V
GB

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  • Page 1 NDUSTRY ROCESS UTOMATION OLUTIONS nstallation manual - Cold Plate Frequency inverter 230 V / 400 V ACTIVE and ACTIVE Cube...
  • Page 2 The documentation and additional information can be requested via your local repre- sentation of the company BONFIGLIOLI. The following pictograms and signal words are used for the purposes of the present...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Scope of Supply for Devices in "Cold Plate" Variant ............3 ACT/ACU 201 (up to 3.0 kW) and ACT/ACU 401 (up to 4.0 kW)......3 ACT/ACU 201 (4.0 to 9.2 kW) and ACT/ACU 401 (5.5 to 15.0 kW) ......4 ACT/ACU 401 (18.5 to 30.0 kW)................

  • Page 4: Scope Of Supply For Devices In "Cold Plate" Variant

    Scope of Supply for Devices in "Cold Plate" Variant The scope of supply of the "Cold Plate" variant differs from the scope defined in the operating instructions as regards the heat sink design and the standard fixtures which are not required in this variant. ACT/ACU 201 (up to 3.0 kW) and ACT/ACU 401 (up to 4.0 kW) Scope of Supply...

  • Page 5: Act/Acu 201 (4.0 To 9.2 Kw) And Act/Acu 401 (5.5 To 15.0 Kw)

    ACT/ACU 201 (4.0 to 9.2 kW) and ACT/ACU 401 (5.5 to 15.0 kW) Scope of Supply Scope of supply Frequency inverter Terminal bar X10 (Phoenix ZEC 1,5/3ST5,0) Plug-in terminals for relay output Instructions and installation instructions for the device in "Cold Plate" variant, CD ROM with manuals Control terminal X210A / X210B (Wieland DST85/RM3,5) Plug-in terminal for connection of control signals...

  • Page 6: Act/Acu 401 (18.5 To 30.0 Kw)

    ACT/ACU 401 (18.5 to 30.0 kW) Scope of Supply Scope of supply Frequency inverter Terminal bar X10 (Phoenix ZEC 1,5/3ST5,0) Plug-in terminals for relay output Instructions and installation instructions for the device in "Cold Plate" variant, CD ROM with manuals Control terminal X210A / X210B (Wieland DST85/RM3,5) Plug-in terminal for connection of control signals Note:...

  • Page 7: Technical Data

    Technical data The following tables contain the technical data of the frequency inverter series ACT and ACU in the "Cold Plate" variant. The recommended motor shaft output applies to the corresponding nominal voltage of the frequency inverter according to the instructions at a switching frequency of 2 kHz.

  • Page 8: Act/Acu 401 (0.55 To 4.0 Kw, 400 V)

    ACT/ACU 401 (0.55 to 4.0 kW, 400 V) Type designation ACT/ACU 401 Motor-side output Recommended kW 0.55 0.75 1.85 motor shaft output Mechanical Dimensions 190x82x140 250x85x140 HxWxD Weight (approx.) Type of protection IP20 (EN60529) Installation position vertical Environmental conditions Energy dissipation (at 2 kHz switching frequency) Coolant temperature...

  • Page 9: Range Of Application

    Range of application Warning: During operation, the heat sink can reach a temperature of up to 75 °C. Do not touch the heat sink during operation. The heat sink may be hot even some time after the frequency inverter was switched off.

  • Page 10: Thermal Properties Of The Heat Sink

    Thermal properties of the heat sink The heat in the frequency inverter due to the energy dissipation of the electronic com- ponents (rectifier and IGBT) must be dissipated to a heat sink via the cold plate of the frequency inverter. The capacity to dissipate this heat mainly depends on the size of the heat sink surface, the ambient temperature and the heat transmission resistance.

  • Page 11: Act/Acu 201 (0.55 To 3.0 Kw, 230 V)

    4.1.1 ACT/ACU 201 (0.55 to 3.0 kW, 230 V) Type designation ACT/ACU 201 Motor-side output Recommended 0.55 0.75 motor shaft output Mains-side input Nominal voltage Energy dissipation, heat sink [2 kHz] Energy dissipation, v int interior Thermal resistance Thermal resistance 0.93 0.75 0.55...

  • Page 12: Act/Acu 401 (0.55 To 4.0 Kw, 400 V)

    4.1.3 ACT/ACU 401 (0.55 to 4.0 kW, 400 V) Type designation ACT/ACU 401 Motor-side output Recommended kW 0.55 0.75 1.85 motor shaft output Mains-side input Nominal voltage Energy dissipation, heat sink [2 kHz] Energy dissipation, v int interior Thermal resistance Thermal resistance 0.87 0.69 0.59 0.59 0.46 0.35 0.31 Mechanical...

  • Page 13: Act/Acu 401 (18.5 To 30.0 Kw, 400 V)

    4.1.5 ACT/ACU 401 (18.5 to 30.0 kW, 400 V) Type designation ACT/ACU 401 Motor-side output Recommended 18.5 22.0 30.0 motor shaft output Mains-side input Nominal voltage Energy dissipation, heat sink [2 kHz] Energy dissipation, v int interior Thermal resistance Thermal resistance 0.08 0.07 0.05...

  • Page 14: Fan And Liquid Cooling

    Fan and liquid cooling The size of the heat sinks can be reduced if fans are installed or a liquid cooling system is used in addition to the "Cold Plate" technology. The size of the heat sink can be reduced proportionally to the increase in the flow rate of the cooling medium.

  • Page 15: Application Notes

    Application notes Note the operating diagrams for power reductions (derating) in the instructions. The temperature of the cold plates of the frequency inverters must not exceed = 75 °C for a nominal power of 0.55...3.0 kW and T = 70 °C for a nominal kmax kmax power of 4.0...18.5 kW.

  • Page 16: Mechanical Installation

    Mechanical installation The frequency inverters in the "Cold Plate" variant are designed for installation on sur- faces which comply with the specifications listed in these installation instructions. Dur- ing installation, both the installation and the safety instructions as well as the device specifications must be complied with.

  • Page 17: Act/Acu 201 (4.0 To 9.2 Kw) And Act/Acu 401 (5.5 To 15.0 Kw)

    ACT/ACU 201 (4.0 to 9.2 kW) and ACT/ACU 401 (5.5 to 15.0 kW) Installation "Cold Plate" variant Dimensions in mm Frequency inverter Ø 6.6 4.0 … 5.5 kW ACT/ACU Ø 6.6 7.5 … 9.2 kW Ø 6.6 5.5 ... 9.2 kW ACT/ACU Ø...

  • Page 18: Act/Acu 401 (18.5 To 30.0 Kw)

    ACT/ACU 401 (18.5 to 30.0 kW) Installation "Cold Plate" variant Dimensions in mm Frequency inverter ACT/ACU Ø 6.6 18.5 ... 30.0 kW Installation dimensions in mm Frequency inverter ACT/ACU 212.5 18.5 ... 30.0 kW 11/06...

  • Page 19: Installation

    Installation Caution: Mount the units, allowing for sufficient clearance of at least 300 mm above and below the frequency inverter and 100 mm on both sides of the unit. • For fixing the frequency inverter, drill 6 threaded holes M6 in the installation sur- face.
  • Page 20 Bonfiglioli Worldwide & BEST Partners AUSTRALIA HUNGARY BONFIGLIOLI TRANSMISSION (Aust) Pty Ltd. AGISYS AGITATORS & TRANSMISSIONS Ltd 48-50 Adderley St. (East) Auburn (Sydney) N.S.W. 2144 2045 Törökbálint, Tö u.2. Hungary Tel. (+61) 2 8748 4400 - Fax (+61) 2 9748 8740 Tel.
  • Page 21 NDUSTRY ROCESS UTOMATION OLUTIONS ACTIVE and ACTIVE Cube w w w . b o n f i g l i o l i . c o m COD. VEC 213 R2...

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