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125 MAX DD2 evo
Rotax 125 MAX DD2 evo Manuals
Manuals and User Guides for Rotax 125 MAX DD2 evo. We have
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Rotax 125 MAX DD2 evo manuals available for free PDF download: Installation Instructions And Operators Manual
Rotax 125 MAX DD2 evo Installation Instructions And Operators Manual (100 pages)
Brand:
Rotax
| Category:
Engine
| Size: 9 MB
Table of Contents
German
6
Table of Contents
6
Allgemein
11
Komplettieren des Motors
12
Montage und Anschluss der Elektrik- und Elektronikkomponenten
12
Montage der Zündspule
12
Montage der Zündkerze
13
Montage und Anschluss der RAVE Steuerung
13
Montage der ECU
14
Kontrolle Bzw. Ergänzung des Ölstandes IM Getrieberaum
15
Montage von Überlastkupplung und Motor an der Hinterachse
16
Befestigung des Motors am Rahmen
17
Befestigungsweise Mittels Befestigungsbrücken
17
Direkte Verschraubung des Motors am Rahmen
19
Montage der Batterie und Verlegung des Kabelstranges
20
Verlegung des Kabelstranges
20
Montage und Anschluss der Kraftstoffkomponenten
23
Montage und Anschluss der Kraftstoffpumpe
23
Montage und Anschluss des Vergasers
25
Montage des Kühlers
27
Montage des Ansauggeräuschdämpfers mit Integriertem Luftfilter
29
Montage der Auspuffanlage
30
Abschließende Arbeiten
32
Entlüftung des Getrieberaumes
32
Bauart des ROTAX-Motors 125 MAX DD2 Evo
34
Technische Beschreibung des ROTAX-Motors, Type 125 MAX DD2 Evo
34
Funktionsprinzip des Motors
34
Kühlkreislauf
34
Ausgleichsrad
34
Zündanlage
35
Elektrostarter
35
Pneumatische Auslasssteuerung
35
Ansauggeräuschdämpfer
35
Auspuffanlage
35
Getriebe
36
Elektronische Zündunterbrechung (ESA)
36
Kraftstoffpumpe
36
Vergaser
36
Fliehkraftkupplung
36
Überlastkupplung
36
Betriebsmittel für den Motor
36
Kühlflüssigkeit
36
Batterie und Batterieladegerät
37
Kraftstoff
39
Motorabstimmungen
40
Vergaserabstimmung
40
Abstimmung des Übersetzungsverhältnisses
43
Wechsel der Getriebeübersetzung
45
Bedienung des Schaltgetriebes
46
Einstellung der Schaltung
47
Betriebsgrenzwerte
48
Korrekter Gebrauch des Motors
48
Starten des Motors und Fahrbetrieb
48
Abstellen des Motors
50
Einlaufverfahren für den Motor
50
Einstellung des Öffnungszeitpunktes des Auslassschiebers
51
Kontroll- und Serviceintervalle der Motorbauteile
53
Transport des Fahrzeuges
54
Konservierung des Motors und des Zubehörs
54
French
25
Montage des Gasseilzuges
25
English
56
General
56
Finalizing of Engine Assembly
57
Installation and Connection of the Electric and Electronic Components
57
Installation of the Ignition Coil
57
Fitting of the Spark Plug
58
Installation and Connection of the RAVE Control Unit
58
Installation of the ECU
59
Verification or Replenishing of Oil Level in Gear Compartment
60
Installation of Overload Clutch and Engine with Rear Axle
61
Engine Suspension on Chassis
62
Engine Suspension with Engine Brackets
62
Direct Attachment of the Engine on Chassis
63
Installation of the Battery and the Wiring Harness
64
Installation of the Wiring Harness
65
Installation and Connection of the Fuel System
67
Installation and Connection of the Fuel Pump
67
Installation and Connection of the Carburetor
69
Installation of the Bowden Cable for Carburetor Control
69
Installation of the Radiator
71
Installation of the Intake Silencer with Integrated Airfilter
73
Installation of the Exhaust System
74
Finishing Work
76
Venting of the Gear Compartment
76
Design of the ROTAX Engine 125 MAX DD2 Evo
78
Technical Description of the ROTAX Engine, Type 125 MAX DD2 Evo
78
Type of Engine
78
Cooling Circuit
78
Balance Gear
78
Ignition Unit
78
Electric Starter
79
Exhaust Timing Control
79
Carburetor
79
Intake Silencer
79
Exhaust System
79
Gear Box
79
Electronic Shifting Assistant (ESA)
80
Fuel Pump
80
Centrifugal Clutch
80
Overload Clutch
80
Media for Engine Operation
80
Coolant
80
Battery and Battery Charging Unit
80
Fuel
82
Engine Tuning
83
Carburetor Calibration
83
Choice of Gear Ratio
86
Exchange of Gear Reduction Ratio
88
Operation of the Gear Box
89
Adjustment of Gear Shifting
90
Operating Limits
91
Engine Start and Operation
91
Stopping the Engine
92
Running-In Procedure for the Engine
93
Setting of the Exhaust Valve Timing
94
Maintenance Schedule for Engine Components
96
Transport of the Kart
97
Preservation of Engine and Equipment
97
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Rotax 125 MAX DD2 evo Installation Instructions And Operators Manual (120 pages)
Brand:
Rotax
| Category:
Engine
| Size: 6 MB
Table of Contents
Table of Contents
4
Chapter INTRO
6
Engine Information
12
Chapter 1 Engine Installation
14
Chapter 2 Fuel System
20
Installation and Connection of the Carburetor
25
Chapter: 3 Electric System
26
Chapter 3 Electric System
26
Electric System Overview
27
Installation ECU into the Battery Clamp Assy
28
Installation of the Battery Clamp Assy
30
Installation of the Wiring Harness
32
Chapter 4 Cooling System
36
Installation of the Radiator
38
Chapter 5 Exhaust System
42
Chapter
42
Chapter: 6 Installation of the Accessories
46
Chapter 6 Installation of the Accessories
46
Installation of Mounting Plate
47
Fitting of the Spark Plug
48
Installation and Connection of the RAVE Control Unit
49
Assembly of Paddle Shift System
52
Chapter 7 Finishing Work
58
Cooling System Overview
62
Operator's Manual
64
Chapter: INTRO GENERAL INFORMATION
66
Chapter: 1 Technical Description
68
Technical Description
68
Design of the ROTAX Engine 125 MAX DD2 Evo
69
General
69
Cooling Circuit
69
Balance Gear
70
Ignition Unit
70
Electric Starter
70
Electro Pneumatically Exhaust Timing Control
70
Intake Silencer
70
Exhaust System
71
Gearbox
71
Electronic Shifting Assistant (ESA)
71
Fuel Pump
71
Carburetor
71
Centrifugal Clutch
72
Overload Clutch
72
Chapter: 2 Operating Fluids and Battery
74
Operating Fluids and Battery
74
Coolant
75
Battery
76
Battery Charging Unit
77
Fuel
79
Chapter: 3 Engine Calibration
82
Engine Calibration
82
Engine Calibration
83
Performance Graphs
83
Carburetor Calibration
84
Automatic-Set-Up
85
Manual Set-Up
88
Change of the Carburetor Main Jet
92
Choose of Gear Ratio
95
Exchange of Gear Reduction Ratio
97
Operation of the Gear Box
99
Adjustment of Gear Shifting
100
Chapter: 4 Engine Operation
102
Engine Operating
103
Engine Start
103
Stopping the Engine
105
Running - in Procedure for the Engine
106
Setting of the Exhaust Valve Timing
107
Maintenance Schedule for Engine Components
110
Engine Operation
111
Operating Limits
112
Preservation and Transport
114
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