Service Information - Honda Transalp XL700V Manual

SERVICE INFORMATION

GENERAL
• The clutch and gearshift linkage can be serviced with the engine in the frame.
• Engine oil viscosity, oil level and the use of oil additives have an effect on clutch disengagement. Oil additives of any
kind are specifically not recommended. When the clutch does not disengage or the motorcycle creeps with the clutch
disengaged, inspect the engine oil and oil level before servicing the clutch system.
SPECIFICATIONS
Clutch lever freeplay
Clutch Spring free length
Disc thickness
Plate warpage
Clutch outer guide
Mainshaft O.D. at clutch outer guide
Clutch outer guide-to-mainshaft clearance
Clutch outer I.D.
Clutch outer-to-outer guide clearance
Oil pump drive sprocket I.D.
Oil pump drive sprocket-to-clutch outer guide
clearance
TORQUE VALUES
Clutch lifter plate bolt
Clutch center lock nut
Shift drum stopper arm pivot bolt
Oil pump driven sprocket bolt
Primary drive gear bolt
Gearshift spindle return spring pin
Gearshift pedal pinch bolt
Transmission bearing setting plate bolt
TOOLS
Clutch center holder
07JMB-MN50301
ITEM
Disc A
Disc B
Disc C
I.D.
O.D.
12 N·m (1.2 kgf·m, 9 lbf·ft)
128 N·m (13.1 kgf·m, 94 lbf·ft)
12 N·m (1.2 kgf·m, 9 lbf·ft)
15 N·m (1.5 kgf·m, 11 lbf·ft)
88 N·m (9.0 kgf·m, 65 lbf·ft)
23 N·m (2.3 kgf·m, 17 lbf·ft)
17.6 N·m (1.8 kgf·m, 13 lbf·ft)
12 N·m (1.2 kgf·m, 9 lbf·ft)
Gear holder, 2.5
07724-0010100
CLUTCH/GEARSHIFT LINKAGE
STANDARD
10 – 20 (3/8 – 13/16)
43.2 (1.70)
2.62 – 2.78 (0.103 – 0.109)
2.92 – 3.08 (0.115 – 0.121)
2.62 – 2.78 (0.103 – 0.109)
–
21.991 – 22.016 (0.8658 – 0.8668)
31.959 – 31.975 (1.2582 – 1.2589)
21.967 – 21.980 (0.8648 – 0.8654)
0.011 – 0.049 (0.0004 – 0.0019)
32.000 – 32.025 (1.2598 – 1.2608)
0.025 – 0.066 (0.0010 – 0.0026)
32.025 – 32.145 (1.2608 – 1.2655)
0.050 – 0.186 (0.0020 – 0.0073)
Apply engine oil to the threads and
seating surface.
Stake
Apply locking agent.
Apply locking agent.
Apply engine oil to the threads and
seating surface.
Apply locking agent.
Unit: mm (in)
SERVICE LIMIT
–
41.7 (1.64)
2.3 (0.09)
2.6 (0.10)
2.3 (0.09)
0.30 (0.012)
22.03 (0.867)
31.92 (1.257)
21.95 (0.864)
0.08 (0.003)
32.09 (1.263)
0.18 (0.007)
32.16 (1.266)
0.24 (0.009)
10-3