Honda Transalp XL700V Manual page 289

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CYLINDER/PISTON
CYLINDER
Check the top of the cylinder for warpage with a
straight edge and feeler gauge across the stud
holes.
SERVICE LIMIT: 0.10 mm (0.004 in)
Check the cylinder wall for scratches or wear.
Measure the cylinder I.D. at three levels on the X
and Y axes. Take the maximum reading to deter-
mine the cylinder wear.
SERVICE LIMIT: 81.10 mm (3.193 in)
Calculate the cylinder-to-piston clearance.
SERVICE LIMIT: 0.10 mm (0.004 in)
Calculate the cylinder taper and out-of-round at
three levels on the X and Y axes. Take the maximum
reading to determine the taper and out-of-round.
SERVICE LIMITS:
Taper:
Out-of-round: 0.06 mm (0.002 in)
The cylinder must be rebored and an oversize pis-
ton fitted if the service limits are exceeded.
The following oversize pistons are available:
0.25 mm (0.010 in)
0.50 mm (0.020 in)
The piston to cylinder clearance for the oversize pis-
ton must be: 0.010 – 0.045 mm (0.0004 – 0.0018 in).
OIL JET
Remove the O-ring from the oil jet.
Blow open oil passage in the oil jet with com-
pressed air.
9-8
0.06 mm (0.002 in)
Y
X
OIL JET
PASSAGE
TOP
MIDDLE
BOTTOM

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