Transmission Assembly - Honda Transalp XL700V Manual

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TRANSMISSION ASSEMBLY

Clean all parts in solvent.
Apply engine oil to the all gear teeth and main and
countershaft spline area.
Apply molybdenum disulfide oil solution to the each
bushing sliding surface and shift fork grooves to
ensure initial lubrication.
Assemble all parts into their original positions.
• Check the gears for freedom of movement or
rotation on the shaft.
• Install the washers and snap rings with the
chamfered edges facing the thrust load side.
• Do not reuse a worn snap ring which could easily
spin in the groove.
• Check that the snap rings are seated in the
grooves and align their end gaps with the
grooves of the spline.
• Align the lock washer tabs with the spline washer
grooves.
MAINSHAFT
M5 GEAR SPLINE BUSHING
SPLINE WASHER
SNAP RING
M4 GEAR (27T)
MAINSHAFT
M2 GEAR (18T)
THRUST WASHER
M5 GEAR (26T)
THRUST WASHER
M1 GEAR (14T)
CRANKCASE/CRANKSHAFT/TRANSMISSION
THRUST WASHER
SPLINE WASHER
M3 GEAR (21T)
M3 GEAR BUSHING
SNAP RING
12-25

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