Honda 2009 crf 450r Manuals

Manuals and User Guides for Honda 2009 crf 450r. We have 3 Honda 2009 crf 450r manuals available for free PDF download: Service Manual, Owner's Manual & Competition Handbook, Owner's Manual

Honda 2009 crf 450r Service Manual

Honda 2009 crf 450r Service Manual (464 pages)

Motorcycle  
Brand: Honda | Category: Motorcycle | Size: 57.18 MB
Table of contents
Table Of Contents5................................................................................................................................................................
Service Rules6................................................................................................................................................................
Model Identification6................................................................................................................................................................
General Specifications9................................................................................................................................................................
Lubrication System Specifications11................................................................................................................................................................
Fuel System Specifications11................................................................................................................................................................
Cooling System Specifications11................................................................................................................................................................
Cylinder Headivalves Specifications12................................................................................................................................................................
Cylinder/piston Specifications12................................................................................................................................................................
Clutch/starter Clutch/kickstarter/gearshift Linkage Specifications13................................................................................................................................................................
Crankcase/ Crankshaft/ Transmission / Balancer Specifications (,os - ·07)13................................................................................................................................................................
Crankcase/crankshaft/ Transmission / Balancer Specifications Iafter ·07)14................................................................................................................................................................
Front Wheel/suspension/steering Specifications15................................................................................................................................................................
Rear Wheel/suspension Specifications15................................................................................................................................................................
Hydraulic Brake Specifications16................................................................................................................................................................
Specifications16................................................................................................................................................................
Ignition System Specifications16................................................................................................................................................................
Electric Starter Specification17................................................................................................................................................................
Lights/meter/switches Specifications17................................................................................................................................................................
Standard Torque Values18................................................................................................................................................................
Engine & Frame Torque Values18................................................................................................................................................................
Lubrication & Seal Points25................................................................................................................................................................
Cable & Harness Routing29................................................................................................................................................................
Cable & Harness Routing Iafter '07)36................................................................................................................................................................
Parts42................................................................................................................................................................
Emission Control Systems44................................................................................................................................................................
Service Information54................................................................................................................................................................
Troubleshooting54................................................................................................................................................................
Seat55................................................................................................................................................................
Side Cover55................................................................................................................................................................
Radiator Shroud56................................................................................................................................................................
Engine Guard57................................................................................................................................................................
Front Visor57................................................................................................................................................................
Sub-frame58................................................................................................................................................................
Fuel Tank60................................................................................................................................................................
Exhaust System61................................................................................................................................................................
Maintenance Schedule72................................................................................................................................................................
Competition Maintenance Schedule74................................................................................................................................................................
Additional Items Requiring Frequent Replacement75................................................................................................................................................................
Fuel Line76................................................................................................................................................................
Fuel Strainer Screen76................................................................................................................................................................
Throttle Operation77................................................................................................................................................................
Hotstart78................................................................................................................................................................
Air Cleaner78................................................................................................................................................................
Crankcase Breather79................................................................................................................................................................
Spark Plug80................................................................................................................................................................
Radiator Coolant81................................................................................................................................................................
Cooling System82................................................................................................................................................................
Secondary Air Supply System82................................................................................................................................................................
Valve Clearance/ Decompressor83................................................................................................................................................................
System83................................................................................................................................................................
Engine Oil/ Oil Filter88................................................................................................................................................................
Engine Idle Speed90................................................................................................................................................................
Transmission Oil90................................................................................................................................................................
Drive Chain92................................................................................................................................................................
Drive Chain Slider95................................................................................................................................................................
Drive Chain Roller96................................................................................................................................................................
Drive/driven Sprocket96................................................................................................................................................................
Brake Fluid97................................................................................................................................................................
Brake Pad Wear98................................................................................................................................................................
Brake System98................................................................................................................................................................
Headlight Aim99................................................................................................................................................................
Clutch System99................................................................................................................................................................
Control Cables100................................................................................................................................................................
Exhaust Pipe/muffler101................................................................................................................................................................
Spark Arrester101................................................................................................................................................................
Sidestand102................................................................................................................................................................
Suspension102................................................................................................................................................................
Swingarm/shock Linkage103................................................................................................................................................................
Nuts,bolts,fasteners104................................................................................................................................................................
Wheels/tires104................................................................................................................................................................
Steering Head Bearings105................................................................................................................................................................
Component Location164................................................................................................................................................................
Engine Removal164................................................................................................................................................................
Engine Installation170................................................................................................................................................................
Drive Sprocket171................................................................................................................................................................
Piston Removal222................................................................................................................................................................
Piston Installation225................................................................................................................................................................
Cylinder Installation226................................................................................................................................................................
Stator259................................................................................................................................................................
Flywheel261................................................................................................................................................................
Left Crankcase Cover Installation262................................................................................................................................................................
Balancer Gear/balancer272................................................................................................................................................................
Crankcase Separation274................................................................................................................................................................
Crankshaft Removal278................................................................................................................................................................
Crankcase Bearing Replacement280................................................................................................................................................................
Crankshaft Installation285................................................................................................................................................................
Transmission Assembly286................................................................................................................................................................
Crankcase Assembly289................................................................................................................................................................
Front Wheel298................................................................................................................................................................
Fork303................................................................................................................................................................
Handlebar322................................................................................................................................................................
After '07327................................................................................................................................................................
Steering Stem337................................................................................................................................................................
Clutch Lever342................................................................................................................................................................
Bleeding390................................................................................................................................................................
Brake Pad/disc394................................................................................................................................................................
Front Master Cylinder396................................................................................................................................................................
Rear Master Cylinder399................................................................................................................................................................
Front Brake Caliper402................................................................................................................................................................
Rear Brake Caliper404................................................................................................................................................................
Brake Pedal408................................................................................................................................................................
System Diagram412................................................................................................................................................................
Battery416................................................................................................................................................................
Charging System Inspection417................................................................................................................................................................
Regulator/rectifier418................................................................................................................................................................
Alternator Charging Coil418................................................................................................................................................................
Ignition Control Module (lcm)425................................................................................................................................................................
Ignition Coil425................................................................................................................................................................
Ignition Timing426................................................................................................................................................................
Inspection427................................................................................................................................................................
Headlight446................................................................................................................................................................
Tail Light448................................................................................................................................................................
Engine Stop Bunon449................................................................................................................................................................
Clutch Switch450................................................................................................................................................................
Starter Switch451................................................................................................................................................................
Tripmeter452................................................................................................................................................................

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Honda 2009 crf 450r Owner's Manual & Competition Handbook

Honda 2009 crf 450r Owner's Manual & Competition Handbook (172 pages)

Brand: Honda | Category: Motorcycle | Size: 5.88 MB
Table of contents
Table Of Contents7................................................................................................................................................................
Important Safety Information8................................................................................................................................................................
Important Safety Precautions8................................................................................................................................................................
Accessories & Modifications9................................................................................................................................................................
Safety Labels10................................................................................................................................................................
Motorcycle Safety10................................................................................................................................................................
Instruments & Controls11................................................................................................................................................................
Operation Component Locations12................................................................................................................................................................
Indicator13................................................................................................................................................................
Mil Blink Pattern13................................................................................................................................................................
Current Dtc/freeze Dtc13................................................................................................................................................................
Circuit Inspection14................................................................................................................................................................
Dtc Index15................................................................................................................................................................
Before Riding17................................................................................................................................................................
Are You Ready To Ride18................................................................................................................................................................
Is Your Motorcycle Ready To Ride19................................................................................................................................................................
Basic Operating Instructions21................................................................................................................................................................
Safe Riding Precautions22................................................................................................................................................................
Starting & Stopping The Engine23................................................................................................................................................................
Preparation23................................................................................................................................................................
Starting Procedure23................................................................................................................................................................
How To Stop The Engine24................................................................................................................................................................
Break-in Guidelines25................................................................................................................................................................
The Importance Of Maintenance28................................................................................................................................................................
Maintenance Safety29................................................................................................................................................................
Maintenance Schedule30................................................................................................................................................................
General Competition Maintenance32................................................................................................................................................................
Before & After Competition Maintenance36................................................................................................................................................................
Between Motos & Practice Maintenance36................................................................................................................................................................
After Competition Maintenance36................................................................................................................................................................
Maintenance Component Locations38................................................................................................................................................................
Seat39................................................................................................................................................................
Fuel Tank40................................................................................................................................................................
Subframe42................................................................................................................................................................
Fuel System46................................................................................................................................................................
Engine Oil51................................................................................................................................................................
Transmission Oil54................................................................................................................................................................
Coolant56................................................................................................................................................................
Air Cleaner58................................................................................................................................................................
Crankcase Breather60................................................................................................................................................................
Throttle61................................................................................................................................................................
Engine Idle Speed63................................................................................................................................................................
Clutch System64................................................................................................................................................................
Spark Plug69................................................................................................................................................................
Valve Clearance70................................................................................................................................................................
Piston/piston Rings/piston Pin79................................................................................................................................................................
Servicing Your Honda79................................................................................................................................................................
Suspension89................................................................................................................................................................
Front Suspension Inspection89................................................................................................................................................................
Rear Suspension Inspection90................................................................................................................................................................
Recommended Fork Oil91................................................................................................................................................................
Fork Oil Change91................................................................................................................................................................
Brakes93................................................................................................................................................................
Wheels97................................................................................................................................................................
Tires & Tubes98................................................................................................................................................................
Drive Chain100................................................................................................................................................................
Exhaust Pipe/muffler103................................................................................................................................................................
Steering Damper106................................................................................................................................................................
Additional Maintenance Procedures109................................................................................................................................................................
Appearance Care111................................................................................................................................................................
Adjustments For Competition113................................................................................................................................................................
Front Suspension Adjustments114................................................................................................................................................................
Front Suspension Air Pressure114................................................................................................................................................................
Front Suspension Damping115................................................................................................................................................................
Fork Springs115................................................................................................................................................................
Front Suspension Disassembly116................................................................................................................................................................
Damper Oil Change119................................................................................................................................................................
Fork Assembly122................................................................................................................................................................
Rear Suspension Adjustments128................................................................................................................................................................
Rear Suspension Spring Pre-load128................................................................................................................................................................
Rear Suspension Damping129................................................................................................................................................................
Rear Suspension Race Sag130................................................................................................................................................................
Suspension Adjustments For Track Conditions132................................................................................................................................................................
Suspension Adjustment Guidelines133................................................................................................................................................................
Tuning Tips136................................................................................................................................................................
Spark Plug Reading136................................................................................................................................................................
Steering Damper Adjustment137................................................................................................................................................................
Steering Damper Damping137................................................................................................................................................................
Steering Damper Adjustment Guidelines138................................................................................................................................................................
Chassis Adjustments139................................................................................................................................................................
Rear End139................................................................................................................................................................
Fork Height/angle139................................................................................................................................................................
Wheelbase139................................................................................................................................................................
Gearing140................................................................................................................................................................
Tire Selection For Track Conditions141................................................................................................................................................................
Personal Fit Adjustments142................................................................................................................................................................
Control Positioning142................................................................................................................................................................
Handlebar Position, Width & Shape142................................................................................................................................................................
Tips143................................................................................................................................................................
Transporting Your Motorcycle144................................................................................................................................................................
Storing Your Honda145................................................................................................................................................................
Preparation For Storage145................................................................................................................................................................
Removal From Storage145................................................................................................................................................................
You & The Environment146................................................................................................................................................................
Troubleshooting147................................................................................................................................................................
Technical Information149................................................................................................................................................................
Vehicle Identification150................................................................................................................................................................
Serial Numbers150................................................................................................................................................................
Specifications151................................................................................................................................................................
Torque Specifications152................................................................................................................................................................
Nuts, Bolts, Fasteners152................................................................................................................................................................
Oxygenated Fuels155................................................................................................................................................................
Competition Logbook156................................................................................................................................................................
Optional Parts List158................................................................................................................................................................
Spare Parts & Equipment159................................................................................................................................................................
Spare Parts159................................................................................................................................................................
General Tools159................................................................................................................................................................
Honda Special Tools159................................................................................................................................................................
Chemical Products159................................................................................................................................................................
Other Products159................................................................................................................................................................
Wiring Diagram160................................................................................................................................................................
Consumer Information161................................................................................................................................................................
Authorized Manuals162................................................................................................................................................................
Contacting Honda163................................................................................................................................................................
Your Honda Dealer164................................................................................................................................................................
The Honda Rider's Club (usa Only)165................................................................................................................................................................
Index168................................................................................................................................................................
Quick Reference172................................................................................................................................................................

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