Honda Transalp XL700VA Manuals

Manuals and User Guides for Honda Transalp XL700VA. We have 2 Honda Transalp XL700VA manuals available for free PDF download: Manual, Owner's Manual

Honda Transalp XL700VA Manual

Honda Transalp XL700VA Manual (598 pages)

Brand: Honda | Category: Motorcycle | Size: 25.62 MB
Table of contents
Service Information3................................................................................................................................................................
Important Safety Precautions3................................................................................................................................................................
How To Use This Manual4................................................................................................................................................................
Table Of Contents6................................................................................................................................................................
Service Rules7................................................................................................................................................................
Model Identification8................................................................................................................................................................
General Information9................................................................................................................................................................
General Specifications10................................................................................................................................................................
Lubrication System Specifications12................................................................................................................................................................
Fuel System (pgm-fi) Specifications12................................................................................................................................................................
Cooling System Specifications12................................................................................................................................................................
Cylinder Head/valves Specifications13................................................................................................................................................................
Cylinder/piston Specifications13................................................................................................................................................................
Clutch/gearshift Linkage Specifications14................................................................................................................................................................
Rear Wheel/suspension Specifications15................................................................................................................................................................
Hydraulic Brake Specifications16................................................................................................................................................................
Ignition System Specifications16................................................................................................................................................................
Electric Starter Specification17................................................................................................................................................................
Lights/meters/switches Specifications17................................................................................................................................................................
Torque Values18................................................................................................................................................................
Lubrication & Seal Points23................................................................................................................................................................
Cable & Harness Routing26................................................................................................................................................................
Emission Control Systems60................................................................................................................................................................
Noise Emission Control System62................................................................................................................................................................
Frame/body Panels/exhaust System64................................................................................................................................................................
Body Panel Location65................................................................................................................................................................
Troubleshooting66................................................................................................................................................................
Side Cover67................................................................................................................................................................
Rear Carrier68................................................................................................................................................................
Fender Cover69................................................................................................................................................................
Rear Fender A69................................................................................................................................................................
Rear Fender C70................................................................................................................................................................
Rear Fender B71................................................................................................................................................................
Inner Center Cowl72................................................................................................................................................................
Front Side Cowl72................................................................................................................................................................
Wire Harness Cover73................................................................................................................................................................
Air Guide73................................................................................................................................................................
Headlight Plate74................................................................................................................................................................
Front Center Cowl75................................................................................................................................................................
Front Fender76................................................................................................................................................................
Under Cowl76................................................................................................................................................................
Exhaust System77................................................................................................................................................................
Heat Guard Plate86................................................................................................................................................................
Maintenance88................................................................................................................................................................
Specifications89................................................................................................................................................................
Maintenance Schedule91................................................................................................................................................................
Fuel Line92................................................................................................................................................................
Throttle Operation93................................................................................................................................................................
Air Cleaner94................................................................................................................................................................
Crankcase Breather95................................................................................................................................................................
Spark Plug95................................................................................................................................................................
Index97................................................................................................................................................................
Valve Clearance97................................................................................................................................................................
Engine Oil99................................................................................................................................................................
Engine Oil Filter100................................................................................................................................................................
Radiator Coolant102................................................................................................................................................................
Drive Chain104................................................................................................................................................................
Drive Chain Slack Inspection104................................................................................................................................................................
Cleaning And Lubrication105................................................................................................................................................................
Drive Chain Slider108................................................................................................................................................................
Brake Fluid109................................................................................................................................................................
Front Brake Pads110................................................................................................................................................................
Brake Pads Wear110................................................................................................................................................................
Rear Brake Pads111................................................................................................................................................................
Brake System111................................................................................................................................................................
Brake Lever Adjustment112................................................................................................................................................................
Brake Pedal Height Adjustment112................................................................................................................................................................
Headlight Aim113................................................................................................................................................................
Clutch System114................................................................................................................................................................
Nuts, Bolts, Fasteners116................................................................................................................................................................
Steering Head Bearings117................................................................................................................................................................
Lubrication System120................................................................................................................................................................
Oil Pressure Check124................................................................................................................................................................
Oil Pump124................................................................................................................................................................
Fuel System (pgm-fi)132................................................................................................................................................................
Component Location133................................................................................................................................................................
Symptom Troubleshooting137................................................................................................................................................................
Pgm-fi System Location138................................................................................................................................................................
Pgm-fi System Diagram139................................................................................................................................................................
Pgm-fi Connector Locations140................................................................................................................................................................
General Troubleshooting144................................................................................................................................................................
Pgm-fi Troubleshooting Information144................................................................................................................................................................
Dtc Index148................................................................................................................................................................
Dtc Troubleshooting149................................................................................................................................................................
Mil Troubleshooting169................................................................................................................................................................
Mil Circuit Inspection184................................................................................................................................................................
Fuel Line Inspection185................................................................................................................................................................
Fuel Pressure Test187................................................................................................................................................................
Fuel Pump189................................................................................................................................................................
Fuel Tank192................................................................................................................................................................
Fuel Pump Relay192................................................................................................................................................................
Air Cleaner Housing193................................................................................................................................................................
Throttle Body196................................................................................................................................................................
Map Sensor202................................................................................................................................................................
Cooling System203................................................................................................................................................................
Iat Sensor203................................................................................................................................................................
Cmp Sensor204................................................................................................................................................................
Bank Angle Sensor204................................................................................................................................................................
Engine Stop Relay206................................................................................................................................................................
Engine Idle Speed209................................................................................................................................................................
Idle Speed Inspection209................................................................................................................................................................
Pair Control Solenoid Valve213................................................................................................................................................................
System Flow Pattern219................................................................................................................................................................
System Testing222................................................................................................................................................................
Coolant Replacement223................................................................................................................................................................
Thermostat Inspection226................................................................................................................................................................
Thermostat Housing227................................................................................................................................................................
Cooling Fan228................................................................................................................................................................
Fan Motor Relay230................................................................................................................................................................
Water Pump231................................................................................................................................................................
Radiator Reserve Tank233................................................................................................................................................................
Engine Removal/installation234................................................................................................................................................................
Engine Removal237................................................................................................................................................................
Engine Installation241................................................................................................................................................................
Cylinder Head/valves248................................................................................................................................................................
Cylinder/piston252................................................................................................................................................................
Cylinder Compression253................................................................................................................................................................
Cylinder Head Cover Removal253................................................................................................................................................................
Camshaft Removal255................................................................................................................................................................
Cylinder Head Removal260................................................................................................................................................................
Cylinder Head Disassembly262................................................................................................................................................................
Valve Guide Replacement266................................................................................................................................................................
Valve Seat Inspection/refacing267................................................................................................................................................................
Cylinder Head Assembly270................................................................................................................................................................
Cylinder Head Installation272................................................................................................................................................................
Camshaft Installation275................................................................................................................................................................
Cylinder Head Cover Installation280................................................................................................................................................................
Cylinder Removal285................................................................................................................................................................
Cylinder/piston Removal285................................................................................................................................................................
Piston Removal286................................................................................................................................................................
Cylinder/piston Installation291................................................................................................................................................................
Cylinder Installation292................................................................................................................................................................
Clutch/gearshift Linkage294................................................................................................................................................................
Right Crankcase Cover Removal298................................................................................................................................................................
Clutch Removal299................................................................................................................................................................
Primary Drive Gear305................................................................................................................................................................
Gearshift Linkage307................................................................................................................................................................
Clutch Installation309................................................................................................................................................................
Right Crankcase Cover Installation313................................................................................................................................................................
Alternator/starter Clutch316................................................................................................................................................................
Stator Removal319................................................................................................................................................................
Flywheel Removal321................................................................................................................................................................
Flywheel/starter Clutch321................................................................................................................................................................
Starter Clutch Inspection323................................................................................................................................................................
Flywheel Installation325................................................................................................................................................................
Stator Installation327................................................................................................................................................................
Crankcase/crankshaft/transmission330................................................................................................................................................................
Crankcase Separation336................................................................................................................................................................
Crankshaft Removal337................................................................................................................................................................
Crankshaft/connecting Rod337................................................................................................................................................................
Connecting Rod Removal338................................................................................................................................................................
Crankshaft Inspection339................................................................................................................................................................
Crankpin Bearing340................................................................................................................................................................
Bearing Inspection343................................................................................................................................................................
Main Journal Bearing343................................................................................................................................................................
Bearing Installation347................................................................................................................................................................
Transmission Assembly354................................................................................................................................................................
Crankcase Bearing Replacement356................................................................................................................................................................
Left Crankcase Bearings357................................................................................................................................................................
Crankcase Assembly358................................................................................................................................................................
Front Wheel/suspension/steering362................................................................................................................................................................
Front Wheel376................................................................................................................................................................
Steering Stem392................................................................................................................................................................
Rear Wheel405................................................................................................................................................................
Shock Absorber412................................................................................................................................................................
Needle Bearing Replacement414................................................................................................................................................................
Suspension Linkage415................................................................................................................................................................
Bearing Replacement417................................................................................................................................................................
Hydraulic Brake435................................................................................................................................................................
Brake Pad Replacement446................................................................................................................................................................
Brake Pad/disc446................................................................................................................................................................
Brake Disc Inspection449................................................................................................................................................................
Front Master Cylinder450................................................................................................................................................................
Front Brake Caliper (xl700v)454................................................................................................................................................................
Front Brake Caliper (xl700va)458................................................................................................................................................................
Rear Master Cylinder463................................................................................................................................................................
Rear Brake Caliper470................................................................................................................................................................
Brake Pedal474................................................................................................................................................................
Abs Troubleshooting476................................................................................................................................................................
Abs System Diagram478................................................................................................................................................................
System Description482................................................................................................................................................................
Abs Troubleshooting Information482................................................................................................................................................................
Abs Indicator Problem Code Index485................................................................................................................................................................
Abs Indicator Circuit Troubleshooting486................................................................................................................................................................
Rear Wheel Speed Sensor/vs Sensor497................................................................................................................................................................
Abs Modulator499................................................................................................................................................................
Voltage Inspection509................................................................................................................................................................
Battery509................................................................................................................................................................
Charging System Inspection510................................................................................................................................................................
Alternator Charging Coil512................................................................................................................................................................
Ignition System514................................................................................................................................................................
Ignition System Inspection518................................................................................................................................................................
Ignition Coil521................................................................................................................................................................
Ignition Timing521................................................................................................................................................................
Electric Starter524................................................................................................................................................................
Starter Motor529................................................................................................................................................................
Starter Relay Switch538................................................................................................................................................................
Coolant Temperature Gauge542................................................................................................................................................................
Headlight547................................................................................................................................................................
Bulb Replacement547................................................................................................................................................................
Turn Signal Light548................................................................................................................................................................
Position Light548................................................................................................................................................................
Brake/tail Light549................................................................................................................................................................
License Light550................................................................................................................................................................
Combination Meter550................................................................................................................................................................
Speedometer/vs Sensor552................................................................................................................................................................
System Inspection554................................................................................................................................................................
Fuel Level Sensor/fuel Meter557................................................................................................................................................................
Fuel Level Sensor Inspection558................................................................................................................................................................
Eop Switch559................................................................................................................................................................
Ignition Switch561................................................................................................................................................................
Handlebar Switch562................................................................................................................................................................
Neutral Switch565................................................................................................................................................................
Clutch Switch565................................................................................................................................................................
Sidestand Switch566................................................................................................................................................................
Turn Signal Relay567................................................................................................................................................................
Headlight Relay568................................................................................................................................................................
Immobilizer System (hiss)570................................................................................................................................................................
Hiss Indicator581................................................................................................................................................................
Immobilizer Receiver583................................................................................................................................................................
Wiring Diagrams586................................................................................................................................................................
Engine Does Not Start Or589................................................................................................................................................................
Poor Performance At589................................................................................................................................................................
Engine Lacks Power591................................................................................................................................................................
Poor Performance At High Speed594................................................................................................................................................................
Poor Handling595................................................................................................................................................................
Brake Fluid Replacement597................................................................................................................................................................

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