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4-12
STATIONARY GLASS
NOTCH GLASS BEAD
1
NOZZLE ALONG SCORE
GLASS E D G E /
^ ^ ^
y
^^
^ ^ U U—3/16'
CUT SMEAR BEAD'
NOZZLE ON 45
DEGREE ANGLE
S
\
ADHESIVE
"
^CAULKING
MATERIAL
1124
Fig. 4-19—Adhesive Caulking Material Application -
Extended Method
NOTE:
If the pinchweld flange has been re-
painted, prime pinchweld flange with Paint Sur-
face Primer (or equivalent). Paint Surface
Primer is available as a service part.
CAUTION:
Use extreme care to avoid spilling
any primer solution on trim or painted sur-
faces. Wipe any spills immediately as primers
will etch trim or interior paint finishes on
contact.
10. Wipe surface of glass to which bead of adhe-
sive material will be applied (between applied
masking tape and edge of glass) with a clean
water-dampened cloth. Dry glass with a clean
cloth.
11. Positioning gun and nozzle as shown in Figure
4-19, carefully apply a smooth continuous bead
of caulking material 3/8" high by 3/16" wide
at base completely around edge of glass.
NOTE:
Adhesive caulking material begins to
cure after 15 minutes exposure to air; there-
fore, perform the following steps immediately
and install glass in opening as quickly as
possible.
12. Install glass in opening, focus attention on
tape guides previously applied to obtain proper
positioning.
NOTE:
When installing front skylight, position
outer lower corner first as shown in Figure
4-16, and lower glass into opening.
13. Press glass firmly to set caulking material.
Use caution to avoid excessive squeeze-out
of material.
NOTE:
Glass handling suction cups may be
used when removing or installing the skylight
glass.
14. Inspect installation for proper seal between
new caulking material and original material.
If a gap is encountered, apply sufficient caulk-
ing material to fill the void. On inside of body
run a flat stick around the pinchweld flanges
to push excess caulking material back into
opening between glass and flanges. Remove any
excess squeeze-out of material.
15. Watertest installation immediately using cold
water spray.
16. Remove masking tape from inside of glass.
17. Install reveal moldings, inside garnish mold-
ings and previously removed parts.
REAR QUARTER STATIONARY WINDOW GLASS
tft
A & B" STATION WAGONS
DESCRIPTION
The rear quarter window glass is retained in the
body opening by adhesive caulked material. The
extended method is to be used when replacing a
rear quarter window glass. Procedures covering
the removal and replacement of adhesive caulked
glass including cutting out of material, necessary
service parts, application of material, watertesting
and waterleak repairing are described in the "Ad-
hesive
Caulking - General
Information"
Section.
Specific details applying to rear quarter window
glass removal and installation will be covered in
this section.
REMOVAL
1. Remove glass as outlined in "Adhesive Caulk-
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