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6-60
DOORS
Figure 6-80 identifies the components of the door
window assembly.
NOTE: When installing glass to sash channel
nuts and washers, torque to 72 inch lbs. (6 foot
lbs.).
CAUTION: Solid tempered safety plate glass
will shatter if it is ground, drilled, chipped or
deeply scratched (see Fig. 6-80).
Removal and Installation
1. Raise door window, remove trim pad and de-
tach inner panel water deflector.
2. Remove front and rear up-stops and lower sash
channel cam.
3. Remove glass run channel outer strip and
molding assembly (see exterior molding sec-
tion of manual).
4. Raise glass straight up and remove assembly
from body.
NOTE: If necessary, loosen upper attach-
ments of front and rear glass guide channels.
5. To install, reverse removal procedure.
Adjustments
A rotated glass can be corrected by
t
adjustment of
inner panel cam. Up or down adjustment is avail-
able at front and rear up-travel stops. In or out
adjustment is available at front and rear guides. In
addition, the regulator, on manually operated units,
is equipped with a single up-travel sector gear
stop. This stop is bolted to the inner panel and is
adjustable up or down (see Fig. 6-81).
The recommended sequence of total glass adjust-
ment is as follows:
a. Turn front and rear guide center adjusting
studs outboard (clockwise) until bearing
surface is completely out of engagement
with door inner panel.
b. Adjust upper attachments of front and rear
guide to proper out-board positions (re-
l a t i o n s h i p
of g l a s s to side
r a i l
weatherstrip).
c. Adjust rear guide upper attachments for
proper fore or aft positions.
d. Adjust glass up-travel stops.
FASTENER
I ( ROSEBUD )
SEALING STRIP
ATTACHING
SCREWS
VIEW A
Fig. 6-82—Door Lock Pillar Sealing Strip
e. Adjust front and rear guide lower adjusting
studs for proper glass operation.
f. Turn center adjusting studs (both guides)
back into contact with door inner panel.
g. Adjust sector gear stops.
FRONT DOOR WINDOW ASSEMBLY-
All "F" Body Styles
The front door window assembly consists of a
frameless piece of solid tempered safety plate
glass pressed into a thin-section lower sash chan-
nel. A plastic button is also used to retain sash.
When cycled, the glass operates within the venti-
lator division glass run channel and window rear
guide.
CAUTION: Care should be taken to make sure
glass does not strike body metal during installa-
tion or removal procedure as edge chips can
cause solid tempered safety plate glass to shat-
ter. DO NOT attempt to grind or drill glass.
Removal and Installation
1. Remove door trim assembly and detach inner
panel water deflector.
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