Reassembly - Acura Integra 1998 Service Manual

Gountershaft Assembly
Reassembly
CAUTION:
. Press 4th and sth gears on the countershaft without
lubrication.
. When installing 4th and 5th gears, supPort the shaft
on steel blocks, and install the gears using a press.
. Install 4th and sth geal with a maximum pressure of
25.5 kN {2,600 kgf, 18,806 lbfl.
NOTEr Refer to page
'13-28 for reassembly sequence
I n s t a l l t h e t h r u s t s h i m a n d t h e n e e d l e b e a r i n g s o n
the countershaft.
NEEOLE BEARING
THRUST SHIM
COUNTERSHAFT
Install the friction damper, the synchro ring, and the
synchro spring on lst gear.
Install the lst/2nd synchro hub by aligning the fin-
gers on the friction damper and the grooves in the
lst/2nd synchro hub, as shown.
lST/2ND
13-32
1ST GEAR
5 .
lnstall the reverse gear.
I n s t a l l t h e s y n c h r o s p r i n g . a n d t h e d o u b l e c o n e
s y n c h r o ( 8 1 8 C 1 a n d 8 1 8 C 5 e n g i n e s ) . o r s y n c h r o
ring (81881 engine), as shown.
OOUELE CONE
SYNCHRO
SYNCHRO
SPRING
REVERSE
GEAR
6.
Assemble the friction damper, the needle bearing.
and 2nd gear. then install them by aligning the fin-
gers on the friction damper and the grooves in the
1sv2nd synchro hub with the fingers of the double
c o n e s y n c h r o a n d t h e g r o o v e s o n 2 n d g e a r , a s
shown.
7.
Install the spacer.
2ND GEAR
SPACER
FRICTION DAMPER
8 .
I n s t a l l t h e p a r t s a s s e m b l e d i n s t e p s 2 - 6 o n t h e
countershaft.