Motorcraft Starter Motor Assembly - Jeep 1987 Wrangler Workshop Manual

ELECTRICAL
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STARTING SYSTEM - MOTORCRAFT (6-Cyl. Engine)
Apply a thin coating of Lubriplate, or an
equivalent, on the armature shaft splines.
When installing the drive mechanism, inspect
the snap ring for a tight fit on the shaft. Slide the
drive assembly over the shaft and install the stop
ring and original retainer.
MOTORCRAFT STARTER MOTOR ASSEMBLY
Insert the armature into the motor frame (1).
Install the drive yoke and pivot pin. The
drive yoke must engage the lugs on the drive
mechanism.
Insert the drive yoke return spring into the
recess in the drive housing.
Join the housing to the motor frame.
Install the brush holder (2). Ensure
the depression in the holder aligns with the
rubber boot on the terminal.
Insert the brushes into the brush holder. Refer to
the illustration for correct wire routing.
Install the brush springs (3).
84941
Install the end plate. Align the hole in the
terminal with the hole in the terminal bracket.
Install the through-bolts.
Depress the movable pole shoe and adjust the
contact point clearance by bending the upper
contact, as required. Refer to the specifications.
Install the drive yoke cover and clamp.
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