Jeep KJ 2005 Manuals
Manuals and User Guides for Jeep KJ 2005. We have 1 Jeep KJ 2005 manual available for free PDF download: Service Manual
Jeep KJ 2005 Service Manual (2401 pages)
Brand: Jeep
|
Category: Automobile
|
Size: 84 MB
Table of Contents
-
8W-53 Wipers
990-
Suspension34
-
Brakes67
-
Clutch86
-
Brake Lines153
-
Fluid Reservoir176
-
Parking Brake177
-
Clutch Disc198
-
Clutch Pedal203
-
Cooling206
-
Engine207
-
Exhaust System214
-
Belt Tensioners223
-
Drive Belts224
-
Hose Clamps236
-
Water Pump245
-
Fuel System298
-
Steering300
-
Battery Cables331
-
Battery Tray334
-
Starter Motor352
-
Horn Switch374
-
Glow Plug385
-
Ignition Coil388
-
Knock Sensor390
-
Spark Plug391
-
Abs Indicator407
-
Fuel Gauge416
-
Fog Lamp Relay462
-
Front Fog Lamp464
-
Hazard Switch469
-
Headlamp Unit477
-
Cargo Lamp519
-
Courtesy Lamp520
-
Dome Lamp521
-
Curtain Airbag596
-
Driver Airbag600
-
Passenger Airbag611
-
Rear Wiper Motor675
-
Washer Nozzle680
-
Washer Reservoir685
-
Wiper Blade691
-
8W-60 Power Windows
1006-
Component
1030-
Fuse 321030
-
G2021043
-
Instrument Cluster1043
-
-
Component Page
1043-
Junction Block1043
-
Component Page1044
-
Power Outlet1242
-
Engine Mounting1293
-
Structural Cover1376
-
Valve Timing1394
-
Oil Cooler1486
-
Catalytic Converter1506
-
Turbocharger System1510
-
Fuel Filter1533
-
Fuel Pump1539
-
Accelerator Pedal1552
-
Fuel Pump Relay1556
-
Throttle Body1565
-
Fuel Injection Pump1588
-
Intermediate Shaft1631
-
Steering Wheel1633
-
-
-
-
Table of Contents
1643-
-
Description1644
-
Operation1644
-
Standard Procedure1644
-
Removal1646
-
2.8L- Diesel1646
-
-
Installation1647
-
2.8L-Diesel1647
-
-
Special Tools1649
-
Power Steering Pump1649
-
-
-
Fluid Description
1649 -
-
Operation1650
-
Removal1650
-
Installation1651
-
-
-
Operation1657
-
Removal1657
-
Installation1657
-
-
-
Gas1658
-
Installation Diesel1659
-
Gas1659
-
-
-
Reservoir
1659
-
-
Table of Contents
1699-
Description1700
-
Operation1702
-
-
Road Test1708
-
Fluid Leakage1712
-
Removal1713
-
Disassembly1715
-
Assembly1731
-
Installation1747
-
Specifications1763
-
Special Tools1764
-
-
Installation1768
-
-
-
Operation1768
-
-
Bearings
1769-
Adjustments1769
-
-
-
Operation1769
-
-
-
Installation1770
-
-
Gearshift Cable
1773-
Removal1774
-
Installation1775
-
-
Operation1776
-
-
-
Assembly1784
-
-
Input Speed Sensor
1793-
Description1793
-
Operation1793
-
Removal1794
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Installation1794
-
-
-
-
Operation1831
-
-
Preliminary1832
-
Road Testing1832
-
Removal1835
-
Disassembly1838
-
Cleaning1844
-
Inspection1844
-
Assembly1845
-
Installation1852
-
-
Hydraulic Schematics1855
-
-
Special Tools1877
-
-
-
Assembly1881
-
-
-
Installation1883
-
-
-
Operation1883
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-
Fluid and Filter
1884-
Standard Procedure1885
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Fluid Level Check1885
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Transmission Fill1886
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Gearshift Cable
1887-
Removal1887
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Installation1887
-
-
Operation1889
-
-
-
Operation1891
-
Disassembly1893
-
Assembly1896
-
-
-
Operation1901
-
Removal1902
-
Installation1902
-
-
-
Operation1903
-
Removal1903
-
Installation1903
-
-
-
Cleaning1905
-
Inspection1905
-
Assembly1905
-
-
Oil Pump Description
1908-
Operation1908
-
Disassembly1910
-
Assembly1912
-
Cleaning1912
-
Inspection1912
-
-
-
-
Operation1916
-
Removal1916
-
Installation1916
-
-
-
Installation1917
-
Installation1918
-
-
-
Operation1917
-
-
Shift Mechanism
1924-
Installation1924
-
Operation1924
-
Removal1924
-
-
Torque Converter
1925-
Description1925
-
Removal1930
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Installation1930
-
-
-
Operation1931
-
-
-
Description1931
-
Removal1932
-
Installation1933
-
Description1933
-
Operation1933
-
-
-
Operation1935
-
Removal1935
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Disassembly1936
-
Assembly1940
-
-
-
-
-
Operation1944
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Removal1945
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Disassembly1946
-
Cleaning1954
-
Inspection1954
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Assembly1958
-
-
-
Installation1971
-
-
Fluid
1971 -
-
Operation1972
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Removal1972
-
Installation1973
-
-
-
Installation1974
-
-
Shift Lever Removal
1975-
Installation1975
-
-
-
-
-
Removal1979
-
Disassembly1980
-
Cleaning1988
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Inspection1988
-
Assembly1990
-
Special Tools2002
-
-
Removal2004
-
Installation2004
-
-
-
Installation2005
-
-
Fluid
2004 -
-
Operation2005
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Removal2006
-
Installation2006
-
-
Shift Lever Removal
2006-
Installation2007
-
-
-
-
-
Operation2009
-
Removal2010
-
Disassembly2011
-
Cleaning2020
-
Inspection2020
-
Assembly2023
-
Installation2036
-
Specifications2037
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Nv242 Transfer Case2037
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-
-
Installation2040
-
-
Fluid
2040 -
Position Sensor
2040-
Description2040
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Operation2041
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Removal2042
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Installation2042
-
-
-
Installation2043
-
-
Shift Lever
2043-
Removal2043
-
Installation2044
-
-
-
Tires/Wheels
2046-
Standard Procedure2047
-
Tire Rotation2047
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Match Mounting2048
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Wheel Balancing2049
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Radial-Ply Tires2051
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Tires2051
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Replacement Tires2052
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-
Tires/Wheels2047
-
Tires
2051-
-
Tire Inflation2052
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Tire Wear Patterns2053
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Tire/Vehicle Lead2053
-
-
Standard Procedure2055
-
Tire Repair Area2055
-
-
Cleaning Tires2055
-
Specifications2055
-
Tire Size Chart2055
-
-
-
Spare Tire Carrier
2055-
Removal2055
-
Installation2055
-
-
Tires/Wheels
2056-
Standard Procedure2056
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Wheel Installation2056
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Wheel Replacement2056
-
-
Specifications2057
-
-
-
Wheel Inspection2056
-
-
Studs Removal
2057-
Installation2057
-
-
Sensor Description
2060-
Operation2061
-
Caution2061
-
-
Tire Pressure Sensor2061
-
-
Removal2062
-
Installation2063
-
-
-
Operation2065
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Removal2065
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Front Transponder2065
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Rear Transponder2065
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-
-
Rear Transponder2066
-
-
-
-
Body
2068-
Body
2069-
Wind Noise2069
-
Standard Procedure2070
-
Specifications2080
-
Special Tools2081
-
Body2081
-
-
-
Hood
2082
-
-
Door - Front
2085-
Check Strap2087
-
Door2087
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Installation2087
-
-
Door Glass Removal2087
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-
Installation2088
-
-
Removal2087
-
Hinge Removal2088
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Latch Removal2088
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Installation2089
-
-
Latch Striker2089
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Removal2089
-
-
Lock Cylinder2089
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Trim Panel Removal2090
-
Installation2090
-
-
Waterdam Removal2090
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Installation2091
-
-
-
Removal2091
-
Installation2092
-
-
-
Removal2092
-
Installation2093
-
-
-
-
Doors - Rear
2094-
Door Removal
2095 -
Check Strap
2095-
Removal2095
-
Installation2095
-
-
Door Glass Removal
2096-
Installation2096
-
-
Glass Run Channel
2097-
Installation2098
-
-
Exterior Handle
2097-
Removal2097
-
Installation2097
-
-
Latch Removal
2098 -
Hinge Removal
2098 -
-
Installation2099
-
-
Trim Panel Removal
2099-
Installation2100
-
-
Waterdam Removal
2100 -
-
Removal2100
-
Installation2101
-
-
-
Removal2101
-
Installation2102
-
-
-
Swing Gate
2103-
Flip-Up Glass
2104-
Removal2104
-
Installation2104
-
Adjustment2104
-
-
-
Installation2105
-
-
-
Installation2106
-
-
Latch Removal
2107 -
Trim Panel Removal
2107-
Installation2107
-
-
-
Installation2108
-
-
Exterior Handle
2108 -
Latch - Access Panel
2108-
Description2108
-
Removal2108
-
-
Lock Cylinder
2109-
Removal2109
-
Installation2109
-
-
Check Strap Removal
2109 -
-
Installation2110
-
-
Hinge Removal
2111-
Installation2111
-
-
Swing Gate Removal
2112-
Installation2112
-
-
-
Exterior
2114-
Front Fender
2115-
Removal2116
-
Installation2116
-
-
Body Side Moldings
2115-
Removal2115
-
Installation2115
-
-
Cowl Grille
2115 -
Grille Removal
2116-
Installation2117
-
-
-
Removal2117
-
-
-
Removal2118
-
Installation2118
-
-
Luggage Rack Removal
2119-
Installation2119
-
-
-
Removal2120
-
Installation2120
-
-
-
Installation2122
-
-
-
Installation2121
-
-
Side Step
2122-
Removal2122
-
-
Rock Rail Removal
2122-
Installation2123
-
-
-
Installation2124
-
-
Instrument Panel
2126-
Glove Box Latch
2127 -
-
Installation2128
-
-
Glove Box Removal
2127 -
Cluster Bezel
2127-
Removal2127
-
Installation2127
-
-
-
Removal2128
-
Installation2133
-
-
-
Installation2134
-
-
-
Removal2133
-
-
-
Installation2135
-
-
Knee Blocker Removal
2135-
Installation2136
-
-
-
Removal2135
-
-
-
Interior
2137-
-
Assist Handle2138
-
Installation2139
-
Installation2138
-
Removal2138
-
Floor Console2139
-
Installation2140
-
-
Shift Bezel2139
-
Removal2139
-
-
-
Removal2140
-
-
Headliner Removal2140
-
Quarter Trim Panel2140
-
Installation2141
-
-
Sun Visor2141
-
Removal2141
-
-
Sun Visor Support2141
-
-
B-Pillar Upper Trim
2139
-
-
Table of Contents
2145-
Seat - Front
2146-
Installation2146
-
Removal2146
-
-
Headrest
2146 -
Headrest Sleeve
2146 -
-
Installation2149
-
-
-
Removal2149
-
Installation2150
-
-
-
Removal2150
-
Installation2151
-
-
-
Installation2152
-
-
-
Installation2154
-
-
-
Removal2155
-
Installation2156
-
-
-
Installation2158
-
-
Seat Track
2158-
Removal2158
-
Installation2159
-
-
Seat - Rear Removal
2159-
Installation2160
-
-
-
Installation2161
-
-
-
Installation2162
-
-
-
Removal2162
-
-
-
Removal2163
-
Installation2163
-
-
Seat Cushion - Rear
2163
-
-
Sunroof
2167-
Sunroof
2168-
-
Diagnosis2168
-
-
-
-
Installation2171
-
-
Glass Panel
2170-
Removal2170
-
Installation2170
-
-
-
Removal2171
-
Installation2172
-
-
Sunshade Removal
2171 -
Trough Removal
2171 -
Drain Tube
2172-
Installation2173
-
-
Wind Deflector
2172-
Removal2172
-
-
-
Removal2173
-
Installation2174
-
-
Drive Motor
2175-
Standard Procedure2175
-
Removal2176
-
Installation2176
-
-
Wire Harness
2175-
Removal2175
-
Installation2175
-
-
Control Switch
2176-
Description2176
-
Operation2176
-
Removal2177
-
Installation2177
-
-
-
Weatherstrip/Seals
2178-
Cowl Weatherstrip
2179 -
A-Pillar Seal
2179-
Removal2179
-
Installation2179
-
-
Installation2180
-
Removal2180
-
-
-
Air Inlet Seal
2181 -
Retainer
2181 -
-
Removal2181
-
Installation2181
-
-
-
Controls
2305-
-
Standard Procedure2307
-
Diode Replacement2307
-
A/C Clutch Break-In2308
-
A/C Clutch Relay
2311 -
A/C Heater Control
2312-
Standard Procedure2316
-
-
Operation2318
-
Installation2318
-
-
Vacuum Check Valve
2329
-
-
Distribution
2330-
Air Outlets2331
-
Blend Door2331
-
Blower Motor2332
-
Hvac Housing Removal2334
-
Disassembly2335
-
Assembly2336
-
-
Mode Door2337
-
Panel-Air Door2337
-
Panel-Air Door2339
-
-
Rear Floor Heat Duct2339
-
-
Plumbing
2341-
Plumbing Description
2342-
Warnings2342
-
Cautions2342
-
Standard Procedure2344
-
-
A/C Compressor
2348-
Removal2349
-
Installation2350
-
-
Operation2351
-
Installation2351
-
-
-
Installation2353
-
-
Accumulator
2357-
Removal2357
-
Installation2357
-
-
Liquid Line
2359 -
-
Standard Procedure2361
-
-
-
Removal2363
-
Installation2363
-
-
Cabin Heater
2364-
Installation2365
-
-
-
Emissions Control
2366-
Emissions Control
2367 -
Emissions Control
2368
-
-
-
-
Specifications2378
-
Torque2378
-
-
Orvr Description
2379 -
-
-
Operation2383
-
Installation2384
-
Removal2384
-
-
-
Removal2381
-
Installation2381
-
-
Pcv Valve
2383 -
Vacuum Lines
2385 -
Vapor Canister
2385-
Removal2386
-
Installation2386
-
Operation2390
-
Valve Description2390
-
Egr Valve Cooler2391
-
-
Operation2393
-
Removal2393
-
Installation2394
-
-
-
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