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Jeep Manuals
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J-10 Series 1982
Technical & service manual
Jeep J-10 Series 1982 Technical & Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
General Information
Organization
Warnings and Cautions
Diagnosis and Repair Simplification Charts
How to Use this Manual
Service Diagnosis Charts
Torque Information
Standard Torque Specifications and Capscrew Markings Chart
Torx-Head Fasteners
Service Manual Improvements
Cj/Scrambler Models
Wagoneer Model
Truck Models
Truck Model Identification
Vehicle Identification Number (VIN)
Special Sales Request and Order (SSR &0] Number
Paint Option Number
Trim Option Number
VIN Decoding Chart
Cherokee, Wagoneer and Truck
CJ and Scrambler
Safety Certification Sticker
Towing
Keys and Locks
Paint Option Numbers
Key Codes
Rear Towing—Rear End Raised
Part Time Transfer Case
Cherokee-Wagoneer-Truck Models
Part Tims Transfer Case—Automatic Transmission
Convesion of English and Metric Measures
CJ and Scrambler General Dimensions
Rear Towing
Metric System
Decimal Equivalents
Reader's Comments
First Class
Maintenance
Maintenance Schedule
Fuel Requirements
Heavy-Duty Operation
After First 200 Miles
Not Applicable
1982 Jeep Engine Maintenance
Chassis Illustration
Lubrication Points
Description of Services - Engine Components
1982 Jeep Chassis Maintenance Schedule
Oil Check
Oil Change
Oil Filter
Automatic Transmission
Battery
Engine Oil Viscosity
Brake Master Cylinder
Coolant
Power Steering Pump
Power Steering Pump Dipstick Location
Drive Belts
Fuel Filter
Exhaust Heat Valve
Air Cleaner
Bearings - Front Wheel
Manual Locking Hubs
Brake and Chassis Inspection
Axle Fill Plug Location
Body Lubrication
Master Cylinder
Disc Brake Calipers
Rear Wheel Cylinders
Clutch Lever and Linkage
Exhaust System Inspection
Hood Hinge
Glove Box Latch and Hinge
Manual Steering Gear
Propeller Shafts
Steering Linkage
Sleeve Yokes
Transfer Case
Transmission
Double Cardan Joint
Transfer Cae Drain and Fill Plugs
Unscheduled Maintenance
Automatic Transmission Fluid Changes
Manual Transmission Fluid Change
Catalytic Converter
Fluid Capacities
Recommended Fluids and Lubricants
Power Plant
Emission Components
Emission Control Components - 49-State Light Duty Vehicles
Service Diagnosis—Mechanical
External Oil Leaks
Excessive Oil Consumption
No Oil Pressure
Low Oil Pressure
High Oil Pressure
Hard Starting
Diagnosis with Scope Analyzer
Cylinder Compression Pressure Test
Compression Pressure
Scope Diagnosis Patttrns
Cylinder Combustion Pressure Leakage Test
Cylinder Head Gasket Failure Diagnosis
Cyllnder-To-Cylinder Leakage Test
Engine Tune-Up
Intake Manifold Leakage Diagnosis
Cylinder-To-Water Jacket Leakage Test
Exterior Leak
Engine Assembly
Ignition System
Vacuum Fittings and Hoses
Spark Plugs
Spark Plug Condition
Spark Plug and Ignition Coll Wires
Wire Resistance Test
Ignition Coil
Electrode Gap Bridging
Distributor
Distributor Rotor Inspection
Distributor Cap Inspection
Ignition System Timing
Testing Distributor Advance Mechanisms
Adjustable Advance Control Timing Light Procedure
Testing Distributor Advance Mechanisms - off Engine
Fuel System
General Inspection
Carburetor Idle Speed Adjustment
Idle Speed Control
Adjustment Precautions and General Information
Diagnostic Connector
Idle Speed Adjustment Procedure
Choke Linkage
PCV Air Inlet Filter
Fuel Tank Vapor Emission Control System
Fuel Vapor Storage Canister Filter
Tune-Up Specifications—On-Vehicie
Distributor Curves
Distributor Wiring Sequence and Engine Firing Order
Four-Cylinder Engine
Six-Cylinder Engine
Eight-Cylinder Engine
Engine Replacement
Engine Mounting
Four-Cylinder Engine Assembly
Engine ID Code Locations
Four-Cylinder Engine Mounting
Valves and Actuating Compomnents
Rocker Arm and Push Rod
Valve Springs, Shields And/Or Seal Replacement
Compressing Valve Springs
Valve Spring Assembly
Camshaft and Drive
Valve Spring Tension Test
Camshaft Replacement
Testing Valve Spring—Typical
Removing Camshaft Timing Gear
Installing Camshaft Timing Gear
Measuring Thrust Plate End Clearance
Camshaft Bearings
Hydraulic Valve Tappets
Removing Center Camshaft Bearing—Typical
Crankshaft Vibration Damper Pulley Hub and Oil Seal Replacement
Leak-Down Test
Timing Case Cover Replacement
Intake Manifold
Cutting Pan Gasket
Oil Pan Seal Modification
Applying RTV Sealant
Exhaust Manifold
Intake Manifold Bolt Tightening Sequence
Exhaust Manifold Replacement
Cylinder Head Cover
Push Rod Cover
Valves and Seats
Valve Guide Bares
Cylinder Head Disassembly
Cylinder Head Tightening Sequence
Engine Lubrication System
Cylinder Head Assembly
Measuring Valve Guide Bore with Telescoping Gauge
Oil Pump Drive Shaft
Engine Lubrication System Diagram
Oil Pump
Oil Pan
Oil Pump Exploded View
Pistons and Connecting Rods
Removing Piston Pin
Connecting Rod Bearings
Installing Piston in Cylinder
Raised Notch Location
Piston Fit
Piston Pins
Connecting Rod Bearing Clearance
Measuring Connecting Rod Side Clearance
Main Bearings
Piston Rings
Piston Measurement Locations
Ring Side Clearance Measurement
Clearance Measurement
Crankshaft Removed from Engine
Measuring Bearing Clearance
Crankshaft Installed
Crankshaft Replacement
Rear Main Bearing Oil Seal Replacement
Cylinder Block
Cylinder Bores
Measuring Cylinder Bore with Bore Gauge
Normal Cylinder Bore Wear Pattern
Specifications
Torque Specifications
Identification
Build Date Code
Short Engine Assembly
Oversize or Undersize Components
Engine Mounting
Engine Holding Fixture
Engine Removal
Engine Installation
Valves and Actuating Components
Rocker Ana Assembly
Valves
Valve Refacing
Valve Seat Refacing
Valve Stem Oil Deflector Replacement
Valve Guides
Valve Stem-To-Guide Clearance
Valve Guide Reamer Sizes
Measuring Valve Seat Runout
Valve Springs
Valve Spring and Oil Deflector Removal
Oil Deflector and Valve Spring Installation
Camshaft and Bearings
Measuring Cam Lobe Lift
Valve Timing
Camshaft Removal
Camshaft Inspection
Camshaft Installation
Camshaft Bearing Replacement
Hydraulic Valve Tappet Components
Hydraulic Valve Tappet Operation
Hydraulic Valve Tappet Removal
Disassembly, Cleaning, Inspection and Reassembly
Hydraulic Valve Tappet Leak-Down Test
Timing Case Cover
Hydraulic Valve Tappet Leak-Down Rate Tester
Timing Case Cover Alignment
Oil Pan Front Seal Installation
Timing Case Cover Oil Seal Installation
Timing Chain
Timing Case Cover Oil Seal Removal
Timing Sprocket Alignment
Intake and Exhaust Manifolds
Intake and Exhaust Manifold Replacement
Intake and Exhaust Manifold Installation
Intake Manifold Replacement
Manifold Tightening Sequence
Cylinder Head and Cover
Cylinder Head Tightening Sentence
Lubrication System
Oil Filter and Oil Pomp Assembly
Oil Gear-To-Body Clearance Measurement
Connecting Rod and Piston Assemblies
Oil Pressure Gauge
Oil Pump Inlet Tube Installation
Connecting Rods
Side Clearance Measurement
Piston Installation
Connecting Rod Bearing Fitting Chart
Bearing Insert Pairs
Measuring Bearing Clearance with Plastigage
Measuring Bearing Clearance with Micrometer
Scoring Caused by Embedded Material
Locking Tab Inspection
Rod Beerlng Clearance Measurement with Plastigage
Pistons
Feeler Gauge Method
Ring Fitting
Micrometer Method
Ring Side Clearance
Piston Ring Gap Position
Ring Gap Clearance
Oil Control Ring Rail Installation
Compression Ring Installation
Typical Piston Ring Markings
Piston Pin Removal or Installation
Crankshaft End Play Measurement
Crankshaft Main Bearings
Measuring Crankshaft End Play
Main Bearing Fitting Chart
Fabricated Upper Main Bearing Removal Tool
Measuring Bearing Clearance with Plastigage (Crankshaft Installed)
Removing No. 4 Main Bearing Insert
Normal Main Bearing Wear Pattern
Rear Main Bearing Oil Seal
Measuring Main Bearing Clearance with Plastigage
Vibration Damper and Pulley
Flywheel/Drive Plate and Ring Gear Assembly
Ring Gear Replacement
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TECHNICAL
SERVICE
MANUAL
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Table of Contents
Troubleshooting
Voltage Output
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Ignition System Troubleshooting Chart
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TROUBLESHOOTING CHART
1039
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This manual is also suitable for:
J-20 series 1982
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