Jeep 200 Cherokee Manuals
Manuals and User Guides for Jeep 200 Cherokee. We have 1 Jeep 200 Cherokee manual available for free PDF download: Service Manual
Jeep 200 Cherokee Service Manual (2120 pages)
Brand: Jeep
|
Category: Automobile
|
Size: 43 MB
Table of Contents
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E-Mark Label11
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Frame Rail21
-
Floor Jack22
-
Frame Rail22
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Hoist23
-
Frame Rail23
-
Caster31
-
Toe Position32
-
Alignment33
-
Frame Rail35
-
Frame Rail36
-
Frame Rail38
-
Frame Rail39
-
Frame Rail40
-
Frame Rail43
-
Frame Rail46
-
Vibration51
-
Unbalance52
-
Runout52
-
Shim Selection100
-
Trac-Lok Test118
-
Lubricant Change118
-
Apply Sealant118
-
Clutch Disc Pack137
-
8 1/4 Axle151
-
Yoke Removal160
-
Brake Components187
-
Road Testing188
-
Brake Noises190
-
Disc Brake Rotor192
-
Manual Bleeding194
-
ISO Flaring195
-
Booster Push Rod197
-
Master Cylinder198
-
Booster Mounting199
-
Caliper Removal200
-
Rotor and Hub202
-
Cable Retainer204
-
Brake Adjustment212
-
Pressure Hold215
-
HCU/CAB Mounting218
-
G-Switch Removal219
-
New Rear Sensor220
-
Engine Powerflow226
-
Clutch Operation227
-
Flywheel235
-
Clutch Housing238
-
Slave Cylinder239
-
Hose Clamp Tool256
-
Refilling271
-
Belt Schematics285
-
Coolant Routing291
-
Noise296
-
Leaks296
-
Pressure Testing305
-
Belt Diagnosis306
-
Drive Belt312
-
Battery Cables320
-
Battery Testing326
-
Hydrometer Test327
-
Load Test329
-
Battery Charging333
-
Charge Rate335
-
Battery Cleaning340
-
Starter Motor350
-
Starter Solenoid351
-
Starter Relay351
-
Relay Test351
-
Normal Operating377
-
Plug Cleaning380
-
Spark Plug Gap380
-
Gauge Operation396
-
Actuator Test398
-
Audio System424
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Front Door Lower431
-
Front Door Upper432
-
Horn Description436
-
Horn Operation437
-
Horn Removal440
-
Washer Reservoir472
-
Washer Pump472
-
Check Valve474
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Headlamp Bezel485
-
Headlamp489
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Map/Reading Lamp492
-
Cargo Lamp Lens492
-
Defogger Relay530
-
Defogger Switch539
-
Defogger Relay540
-
Defogger Switch541
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Defogger Relay541
-
Power Lock Motor566
-
Customer Learn575
-
Introduction584
-
Door Module589
-
Circuit Breaker589
-
Circuit Breaker590
-
Door Module591
-
Door Module597
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Introduction600
-
Headlamp Switch601
-
Overhead Console605
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Sensor Test607
-
Circuit Function619
-
Symbols620
-
Terminology622
-
Identification622
-
Locations622
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Take Outs623
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Wiring Repair625
-
Single Lock Tab627
-
Terminal Removal628
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Gas635
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Diesel640
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8W-53 Wipers Gas915
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8W-63 Power Seat947
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Clockspring954
-
Diode Module992
-
Fuel Heater Relay1000
-
Headlamp Switch1004
-
Instrument Cluster1007
-
Junction Block1008
-
Left City Lamp1012
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Left Courtesy Lamp1012
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Left Headlamp1014
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Left Tail/Stop Lamp1018
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License Lamp1019
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Message Center1020
-
Overhead Module1020
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Power Mirror Switch1023
-
Power Outlet1025
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PRNDL Illumination1032
-
Rear Fog Lamp Relay1033
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Rear Fog Lamp Switch1033
-
Right Courtesy Lamp1034
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Right Headlamp1036
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Shift Lock Solenoid1041
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Front End Lighting1058
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2.5L Engine1072
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4.0L Engine1073
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Instrument Panel LHD1077
-
Instrument Panel RHD1079
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Left Side Body LHD1082
-
Left Side Body RHD1083
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Left Rear Body1084
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Front and Rear Doors1086
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Liftgate1087
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Center Console LHD1088
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Headliner1089
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Steering Column1090
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Diesel Engine1096
-
Trailer Tow Splices1121
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Power Seat Splices1122
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Liftgate Splices1123
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Headliner Splices1124
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Engine Description1131
-
Engine Firing Order1131
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Cylinder Block—2.5L1134
-
Valves Description1135
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Oil Pan1136
-
Valve Timing1144
-
Valve Refacing1144
-
Service Procedures1144
-
Valve Guides1145
-
Valve Facing Margin1145
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Piston-Fitting1146
-
Bore Gauge Method1146
-
Piston Size Chart1147
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Groove Height1147
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Moly Coated Piston1147
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Mopar Gasket Maker1154
-
Surface Preparation1154
-
Engine Performance1155
-
Honig Cylinder Bores1155
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Hydrostatic Lock1156
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Engine Oil Service1156
-
Lubricants1156
-
Engine Oil Change1157
-
Manual Transmission1159
-
Front Mounts1159
-
Engine Removal1160
-
Engine Installation1162
-
Rocker Arm Assembly1165
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Timing Case Cover1174
-
Camshaft Bearings1176
-
Oil Pump1179
-
Oil Pump Assembly1180
-
Lubrication System1191
-
Camshaft Description1195
-
Valve Description1196
-
Oil Pan Description1196
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Valve Spring1196
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Cylinder Head Cover1196
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Hydraulic Tappet1196
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Valve Guide1196
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Valve Stem Seal1196
-
Intake Manifold1196
-
Exhaust Manifold1197
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E1199
-
Valve Service1204
-
Engine Oil Pressure1204
-
Service Procedures1204
-
Valve Timing1204
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Valve Seat Refacing1205
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Piston Fitting1206
-
Bore Gage Method1206
-
Bore Gauge1207
-
Piston Dimensions1207
-
Gap Measurement1208
-
Ring Gap Orientation1209
-
Gasket Application1215
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Engine Performance1216
-
Hydrostatic Lock1217
-
Engine Oil Service1217
-
Sae Viscosity1218
-
Filter Specification1218
-
Engine Mounts-Front1219
-
Cylinder Head1227
-
Cylinder Head Bolts1228
-
Timing Case Cover1230
-
Location of Sealer1235
-
Oil Pan1236
-
Oil Pump Removal1240
-
Cylinder Block1241
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Leak-Down Tester1243
-
Cylinder Block1243
-
Engine Code Location1250
-
Tappet Noise1260
-
Valve Service1260
-
Valve Disassembly1260
-
Valve Cleaning1260
-
Service Procedures1260
-
Valve Inspection1261
-
Valve Stand down1261
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Valve Specification1261
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Valve Guide Height1262
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Removal - Left Side1263
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Cylinder Head Cover1271
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Hydraulic Tappets1272
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Turbocharger1274
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Fuel Injector1276
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Vibration Damper1279
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Camshaft Assembly1280
-
Timing Marks1280
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Oil Pan1282
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Oil Pump1282
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Vacuum Pump Parts1283
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Piston Pin - Removal1285
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Piston Ring Fitting1285
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Ring Gap Measurement1286
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Liner Inspection1288
-
Liner Installation1288
-
Oil Pump Bore Depth1292
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Inspection - Pistons1293
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Specifications1295
-
Engine Special Tools1298
-
Muffler Description1305
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Exhaust System1305
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Nut1308
-
Transmission Support1308
-
Exhaust Manifold1308
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Exhaust Pipe Removal1314
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Engine Compartment1316
-
Exhaust Pipe1323
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Frame Description1324
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Frame Rail1324
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Vacuum Reservoir1326
-
Frame Rail1328
-
Nut1329
-
Frame Dimensions1331
-
Frame Rail1334
-
Fuel Injector Test1345
-
Service Procedures1345
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Procedure1345
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Disconnecting1346
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Removing Pull Tab1347
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Latch Clip—Type 11347
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Connecting1348
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Fuel Tank1354
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Fuel Tank Removal1354
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Fuel Hose Shield1355
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Fuel Requirements1358
-
Fuel Tank Capacity1358
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Fuel System Pressure1358
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Fuel System Cautions1359
-
Modes of Operation1361
-
PCM Location1361
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Engine Start-Up Mode1362
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Engine Warm- up Mode1362
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Idle Mode1363
-
Cruise Mode1363
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Acceleration Mode1363
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Deceleratio Mode1363
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Visual Inspection1372
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TPS Mounting Screws1380
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MAP Sensor Mounting1381
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PCM Mounting1382
-
IAT Sensor Location1385
-
Torque Chart1386
-
Engine1389
-
Fuel Injector Sensor1391
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General Information1393
-
Visual Inspection1393
-
PCM Location—Typical1394
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ECM Location—Lhd1394
-
Glow Plug Connector1394
-
Air in Fuel System1396
-
Engine1397
-
Air Bleed Procedures1399
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Overflow Valve1399
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Service Procedures1399
-
Fuel Drain Tubes1401
-
Fuel Heater Relay1402
-
Fuel Injection Pump1403
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Pump Gear Tools1404
-
Frame Rail1408
-
Fuel Tank Capacity1409
-
PCM Location—Lhd1411
-
Power Ground1413
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Glow Plug Control1417
-
Diesel Diagnostics1418
-
ASD Relay Test1418
-
Glow Plug Test1418
-
Glow Plug Relay Test1420
-
ASD Relay1422
-
A/C Clutch Relay1422
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Glow Plugs1422
-
Vehicle Speed Sensor1424
-
Specifications1425
-
Steering Noise1427
-
Binding and Sticking1428
-
Pump Specifications1431
-
Service Procedures1432
-
Pump Mounting LHD1433
-
Pulley Removal1434
-
Pulley Installation1434
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Power Steering Pump1435
-
Frame Rail1437
-
End Plug Components1438
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Spool Valve Assembly1440
-
Stub Shaft1440
-
Valve Seals1441
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Rack Piston End Plug1442
-
Rack Piston1442
-
Worm Shaft1443
-
Adjuster Lock Nut1444
-
Torque Chart1446
-
Steering Linkage—Lhd1447
-
Steering Linkage1448
-
Steering Linkage—Rhd1448
-
Ball Stud Puller1449
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Steering Wheel1452
-
Column Shrouds1452
-
Non-Tilt Column1453
-
Power Steering Pump1454
-
Removing Pump Pulley1459
-
Steering Gear1461
-
Frame Rail1461
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Lubricant1463
-
Low Lubricant Level1464
-
Hard Shifting1464
-
Transmission Noise1464
-
Transmission Removal1464
-
Recommendations1467
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Remove Shift Tower1469
-
Remove Detent Spring1470
-
Remove Detent Ball1470
-
Remove Shifter Shaft1471
-
Install Detent Ball1476
-
Install Shift Tower1477
-
Remove Mainshaft1481
-
Geartrain Components1495
-
Torque1500
-
Gear Ratios1503
-
General Information1504
-
Lubricant1504
-
Hard Shifting1505
-
Transmission Noise1505
-
Transmission1505
-
Front Housing1509
-
Shift Tower Removal1510
-
Shift Shaft Removal1513
-
Output Shaft1518
-
Synchronizer1521
-
Geartrain Assembly1531
-
Rear Housing -2WD1535
-
Shift Lever Assembly1544
-
Shift Socket1546
-
Torque1546
-
Park Powerflow1553
-
Neutral Powerflow1553
-
Reverse Powerflow1554
-
First Gear Powerflow1555
-
Fluid1557
-
Fluid Description1557
-
Fluid Operation1558
-
Fluid Additives1558
-
Impeller1559
-
Turbine1559
-
Stator1560
-
Stator Components1560
-
Stator Location1561
-
Oil Pump Description1562
-
Stator Operation1562
-
Oil Pump Operation1563
-
Regulator Valve1564
-
Valve Body Assembly1564
-
Kickdown Valve1568
-
Kickdown Limit Valve1568
-
1–2 Shift Valve1570
-
Shuttle Valve1572
-
2–3 Shift Valve1572
-
Throttle Valve1573
-
Switch Valve1575
-
Fail-Safe Valve1575
-
Manual Valve1578
-
Accumulator1578
-
Pressure1579
-
Force Multiplication1580
-
Piston Travel1580
-
Kickdown Front Band1584
-
Front Servo1585
-
Governor1586
-
Fluid Contamination1588
-
Switch Test1589
-
Gearshift Cable1589
-
Throttle Valve Cable1590
-
Analyzing Road Test1590
-
Road Testing1590
-
Diagnosis Chart1594
-
Fluid Level Check1602
-
Service Procedures1602
-
Transmission1605
-
Valve Body Removal1612
-
Cable and Shifter1612
-
Valve Body1613
-
Governor Valve1614
-
Governor Body1615
-
Park Lock1616
-
Governor Filter1616
-
Park Rod1619
-
Transmission1624
-
Repair Stand1626
-
Front Band Strut1627
-
Front Band1628
-
Planetary Geartrain1628
-
Rear Support1629
-
Rear Band and Link1629
-
Front Band Lever1630
-
Clutch Cam Alignment1631
-
Pump Gear Removal1639
-
Rear Clutch Assembly1644
-
Governor Weights1652
-
Governor Components1653
-
Rear Band Adjustment1661
-
Hydraulic Schematics1662
-
Hydraulic Schematics1663
-
30H Automatic Torque1674
-
30Rh Transmissions1674
-
Electronic Controls1679
-
Fluid1681
-
Torque Converter1683
-
Cut-Back Valve1691
-
2-3 Shift Valve1692
-
Pistons Description1695
-
Accumulators1695
-
Pistons Operation1696
-
Pistons Pressure1696
-
Sensor1698
-
Cooler Service1699
-
Fluid Contamination1701
-
Manual Shifting Test1702
-
Time Lag Test1703
-
Test Procedure1703
-
Switch Testing1706
-
Speed Sensor Testing1707
-
Gearshift Cable1707
-
Throttle Valve Cable1707
-
Checking Fluid Level1708
-
Service Procedures1708
-
Speed Sensor Removal1713
-
Torque Converter1713
-
Adapter Housing Seal1713
-
Speedometer Adapter1714
-
Accumulator Springs1721
-
Removing Oil Screen1730
-
Transmission1730
-
Removing Direct and1736
-
Thrust Bearing Chart1742
-
Oil Pump Disassembly1759
-
Oil Pump Components1759
-
Installing Pump Seal1761
-
Gearshift Cable1797
-
AW-4 Special Tools1805
-
Operating Ranges1807
-
Shift Mechanism1807
-
Nv231 Transfer Case1808
-
Shift Linkage1810
-
Nv231 Transfer Case1811
-
Rear Slinger Removal1813
-
Rear Retainer Seal1813
-
Yoke Nut Removal1814
-
Loosening Rear Case1815
-
Shift Sector Removal1817
-
Input Gear Removal1820
-
Mainshaft Assembly1825
-
Install Snap-Ring1825
-
Shift Forks1831
-
Oil Pump/Oil Pickup1833
-
NV231 Special Tools1834
-
Torque1834
-
Nv242 Transfer Case1837
-
Shift Lever Removal1838
-
Speedometer Removal1839
-
Nv242 Transfer Case1840
-
Output Boot—Typical1841
-
Rear Seal Removal1842
-
Range Lever Removal1844
-
Shift Rail Removal1845
-
Vehicle Speed Sensor1871
-
Engine Speed Sensor1871
-
Fill Plug Location1873
-
Tires Desription1876
-
Tire Identification1876
-
Wheels1878
-
Tire Wear Patterns1878
-
Rotation1879
-
Match Mounting1879
-
Tire Wear Patterns1879
-
Service Procedures1879
-
Repairing Leaks1880
-
Dial Indicator1880
-
Cleaning Tires1881
-
Tires Specifications1881
-
Tire Repair Area1881
-
Tire Size1881
-
Wheel Description1882
-
Wheel Inspection1882
-
Wheel Installation1883
-
Radial Runout1883
-
Wheel Replacement1884
-
Lateral Runout1884
-
Body Components1888
-
Paint Code1891
-
Paint Specifications1892
-
Windshield Removal1893
-
Work Surface Set up1895
-
Bucket Seat Platform1902
-
Head Restraint Cover1902
-
Seatback Cover1903
-
Hog Ring1903
-
Bucket Seat Recliner1905
-
Seats Special Tools1907
-
Water Leaks1909
-
Water Leak Tests1909
-
Water Leak Detection1909
-
Wind Noise1910
-
Body Lubrication1910
-
Hood Components1912
-
Hood Hinge and Seal1913
-
Body Decals1916
-
Exterior Nameplates1918
-
Right Front Fender1920
-
Window Crank—Typical1921
-
Front Door Regulator1927
-
Latch Rods1930
-
Latch Rod1931
-
Rear Door Window1935
-
B-Pillar Trim1939
-
Spare Tire1941
-
Anchor Bolt1943
-
Hood Bumper1953
-
Liftgate Adjustments1954
-
Weld Locations1955
-
Upper Cowl1955
-
Cowl1957
-
A-Pillar1958
-
B-Pillar1962
-
D-Pillar1963
-
Fuel Filler Opening1964
-
Cargo Area Floor Pan1965
-
Roof and D-Pillar1966
-
Liftgate Opening1967
-
Roof1968
-
Frame Rail1970
-
Frame Rail1971
-
Frame Rail1972
-
Frame Rail1973
-
Reinforcement1974
-
Front Inner Fender1975
-
Front Fender1978
-
Body Side1979
-
Rear Wheelhouse1980
-
Underbody1988
-
Application Methods1999
-
Cowl and Dash Panel2000
-
Floor Pan2002
-
Roof Panel2008
-
Fuel Filler Housing2009
-
Left Quarter Panel2011
-
Roof Bows2013
-
Windshield Opening2015
-
Rear Door Opening2018
-
A/C Performance2032
-
Blower Motor2035
-
Blower Motor Relay2036
-
Blower Motor Switch2037
-
Compressor2037
-
Heater Performance2039
-
Temperature Control2040
-
System Empty2040
-
System Low2041
-
Vacuum System2041
-
Vacuum Check Valve2041
-
Vacuum Circuit Test2042
-
Refrigerant Recovery2045
-
Clutch Nut Remove2052
-
Clutch Plate Remove2052
-
Install Puller Plate2053
-
Clutch Break-In2054
-
Clutch Plate Driver2054
-
Ducts and Outlets2056
-
Panel Outlet Ducts2056
-
Panel Outlet Barrels2056
-
Demister Hoses2057
-
Demister Ducts2057
-
Console Rear Duct2057
-
Evaporator Coil2058
-
Fixed Orifice Tube2058
-
Blend-Air Door2062
-
Floor Door and Lever2063
-
Heater Core2064
-
Kick Cover Removal2065
-
Floor Door Actuator2066
-
Vacuum Supply2070
-
Check Clutch Air Gap2081
-
Test Sequence2097
-
MIL Illumination2097
-
DTC Self Erasure2098
-
Trip Indicator2098
-
Misfire Monitor2101
-
Fuel System Monitor2101
-
Catalysr Monitor2101
-
Load Value Operation2103
-
Vacuum Schematics2107
-
Leak Detection Pump2108
-
High and Low Limits2111
-
PCM DRBIII Codes2114
-
Typical Hose Routing2115
-
EGR Solenoid Test2116
-
Vacuum Test2116
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