Sign In
Upload
Manuals
Brands
Jeep Manuals
Automobile
Cherokee 2000
User Manuals: Jeep Cherokee 2000 Used Car
Manuals and User Guides for Jeep Cherokee 2000 Used Car. We have
2
Jeep Cherokee 2000 Used Car manuals available for free PDF download: Service Manual
Jeep Cherokee 2000 Service Manual (2120 pages)
Brand:
Jeep
| Category:
Automobile
| Size: 43 MB
Table of Contents
Table of Contents
1
Introduction Table of Contents
2
Description and Operation
2
Vehicle Identification Number
2
Vehicle Identification Number Decoding Chart
2
Vehicle Safety Certification Label
3
International Symbols
3
Vehicle Identification Number
3
Fastener Identification
4
Fastener Usage
4
Threaded Hole Repair
4
Grade/Class Identification
4
Bolt Markings and Torque
5
Fastener Strength
6
How to Determing Bolt Strength
6
Metric System
7
Torque References
7
Conversion Formulas and Equivalent Values
7
Commo Metric Equivalents
7
Metric Conversion Chart
8
Torque Specifications
9
Specified Torque for Standard Bolts
9
E-Mark Label
11
Manufacturer Plate
11
Lubrication and Mainenance Table of Contents
12
Lubricants Table of Contents
12
Service Procedures
12
Parts and Lubricant Recommendations
12
Classification of Lubricants
12
API Quality Classification
13
Lubricants and Greases
13
Specifications
14
Power Steering
14
Maintenance Schedules Table of Contents
15
Unscheduled Inspection
15
Emission Control System Maintenance
15
Fluid Fill Locations and Lubrication Points
15
Jump Starting, Towing and Hoisting Table of Contents
20
Jump Starting Procedure
20
To Jump Start a Disabled Vehicle
20
Two-Wheel Drive Vehicle Towing
21
Towing-Rear End Lifted
21
Towing-Front End Lifted
21
Four-Wheel-Drive Vehicle Towing
21
Frame Rail
21
Towing-Rear/Front End Lifted
22
Emergency Tow Hooks
22
Hoisting Recommendations
22
Floor Jack
22
Frame Rail
22
Hoist
23
Frame Rail
23
Maintenance Schedule - Diesel Engine
25
At each Stop for Fuel or Scheduled Service Stop
25
Suspension Table of Contents
28
Alignment Table of Contents
28
Wheel Alignment Description and Operation
28
Wheel Alignment Measurements
29
Diagnosis and Testing
30
Suspension and Steering System
30
Pre-Alignment
31
Wheel Alignment
31
Caster
31
Toe Position (LHD)
31
Service Procedures
31
Toe Position
32
Alignment
33
Front Suspension Table of Contents
34
Front Suspension Description and Operation
34
Suspension Components
34
Coil Springs and Isolators Description and Operation
35
Lower Suspension Arms and Bushings Description and Operation
35
Upper Suspension Arms and Bushings Description and Operation
35
Frame Rail
35
Front Suspension Diagnosis and Testing
36
Front Suspension Removal and Installation
36
Stabilizer Bar Description and Operation
36
Track Bar Description and Operation
36
Frame Rail
36
Lower Suspension Arm Removal and Installation
37
Coil Springs/Jounce Bumper Installation
37
Steering Knuckle
37
Coil Spring and Shock Absorber
37
Upper Suspension Arm Removal and Installation
38
Front Axle Bushing Removal and Installation
38
Upper and Lower Suspension Arms
38
Bushing Removal
38
Frame Rail
38
Stabilizer Bar Removal and Installation
39
Track Bar Removal and Installation
39
Hub Bearing Removal
39
Bushing Installation
39
Frame Rail
39
Wheel Mounting Studs Removal and Installation
40
Hub Bearing Removal and Installation
40
Frame Rail
40
Front Suspension Specifications
41
Hub Bearing and Knuckle
41
Wheel Stud Removal
41
Special Tools
42
Front Suspension
42
Rear Suspension Table of Contents
43
Rear Suspension Description and Operation
43
Shock Absorbers Description and Operation
43
Jounce Bumpers Description and Operation
43
Frame Rail
43
Coil Spring and Isolators Operation
44
Rear Suspension Diagnosis and Testing
44
Rear Suspension Removal and Installation
44
Shock Absorber Removal and Installation
44
Leaf Spring Removal
45
Leaf Spring Installation
45
Leaf Spring and Shackle Bushing
45
Rear Suspension Specifications
46
Frame Rail
46
Differential and Driveline Table of Contents
48
Propeller Shafts Table of Contents
48
Propeller Shaft Description and Operation
48
Propeller Shaft Joints Description
49
Reference Marks on Yokes
49
Propeller Shaft Joint Angle Description and Operation
50
Propeller Shafts Diagnosis and Testing
51
Vibration
51
Driveline Vibration
51
Maximum Angles and Propeller Shaft Speed
51
Unbalance
52
Runout
52
Clamp Screw at Position 1
52
Two Clamp Screws at the same Position
52
Propeller Shafts Service Procedures
53
Driveline Angle Measurement Preparation
53
Propeller Shaft Angle Measurement
53
Runout Specifications
53
Universal Joint Angle Example
54
Front Prropeller Shaft Removal and Installation
55
Rear Propeller Shaft Removal
55
Front Propeller Shaft
55
Rear Propeller Shaft Installation
56
Single Cardan Universal Joint Disassembly
56
Dust Boot Clamp
56
Rear Propeller Shaft
56
Disassembly and Assembly
56
Single Cardan Universal Joint Assembly
57
Press out Bearing
57
Press out Remaining Bearing
57
Install Cross in Yoke
57
Double Cardan Joint Disassembly
58
Install Bearing on Trunnion
58
Remove Snap Rings
58
Double Cardan Joint Assembly
59
Remove Bearing from Yoke
59
Remove Centering Kit
59
Install Bearing Cap
59
Press in Bearing Cap
60
Install Link Yoke
60
Install Centering Kit
60
Propeller Shaft Cleaning and Inspection
61
Install Remaining Cross
61
Seat Snap Rings in Groove
61
Check Assembly
61
Propeller Shaft Adjustments
62
Propeller Shaft Specifications
62
Propeller Shaft Special Tools
62
Rear Axle Pinion Input Angle
62
Tube 181 and 186 FBI Axle Table of Contents
63
181 FBI Axle Description
63
181 FBI Axle Operation
64
186 FBI Axle Description and Operation
64
Lubricant Description
64
Standard Differential Description and Operation
65
Differential Operation—Straight Ahead Driving
65
Differential Operation—On Turns
65
Tube 181 and 186 FBI Axle Diagnosis and Testing
66
Tube 181 and 186 FBI Axle Diagnostic Chart
66
Tube 181 and 186 FBI Axle Service Procedures
68
Gear Noise Diagnosis and Testing
68
Bearing Noise Diagnosis and Testing
68
Low Speed Knock Diagnosis and Testing
68
Drive Axle Assembly Removal and Installation
69
Typical Housing Cover with Sealant
69
Tube Axle Assembly Removal and Installation
70
Axle Shaft - Cardan U-Joint Removal
70
Axle Shaft - Cardan U-Joint Installation
71
181 FBI Pinion Shaft Seal Removal and Installation
71
Pinion Yoke Removal
72
Pinion Seal Installation
72
Pinion Yoke Installation
72
Check Pinion Rotation Torque
72
186 FBI Pinion Shaft Seal Removal and Installation
73
Collapsible Spacer Removal W/Pinion Installed
74
Tightening Pinion Shaft Nut—Typical
74
Collapsible Spacer Removal W/Pinion Removed
75
Collapsible Spacer Installation
75
Remove Pinion Gear
75
Collapsible Preload Spacer
75
Tightening Pinion Nut
76
Check Pinion Gear Rotation Torque—Typical
76
Hub Bearing and Axle Shaft Removal
77
Hub, Knuckle and Axle Shaft
77
Hub Bearing Bolts
77
Hub Bearing and Axle Shaft Installation
78
Steering Knuckle and Ball Studs
78
Knuckle Removal
78
Hub Bearing and Axle Assembly
78
Upper Ball Stud Replacement
79
Lower Ball Stud Replacement
79
Knuckle Installation
79
Upper Ball Stud Remove/Install
79
Axle Bushing Replacement
80
Differential Removal
80
Lower Ball Stud Remove/Install
80
Bearing Cap Identification
80
Install Axle Housing Spreader
81
Install Dial Indicator
81
Spread Axle Housing
81
Differential Installation
82
Differential Case Removal
82
Differential Bearing Cap Reference Letters
82
Differential Side Bearings Removal and Installation
83
Axle Shaft Oil Seal Removal and Installation
83
181 FBI Pinion Removal
83
Axle Seal Installation
84
Front Bearing Cup Removal
84
Front Bearing Cup Installation
85
Rear Bearing Cup Removal
85
Rear Bearing Removal
85
Rear Pinion Bearing Cup Installation
85
Pinion Outer Bearing Cup Installation
86
Rear Pinion Bearing Installation
86
Pinion Preload Shims–Typical
87
186 FBI Pinion Removal
88
Check Pinion Gear Rotating Torque
88
Pinion Yoke Holder—Typical
88
Remove Pinion
89
Collapsible Spacer
89
186 FBI Pinion Installation
90
Inner Bearing Removal
90
Ring Gear Removal and Installation
92
Tightening Pinion Nut—Typical
92
Ring Gear Removal
92
Standard Differential Disassembly and Assembly
93
Ring Gear Bolt Installation
93
Mate Shaft Roll Pin Removal
93
Pinion Mate Gear Removal
93
Final Assembly
94
Cardan U-Joint Cleaning and Inspection
94
Axle Components Cleaning and Inspection
94
181 FBI Pinion Gear Depth Adjustments
95
Pinion Gear ID Numbers
95
Shim Locations
95
Pinion Depth Measurement and Adjustment
96
Pinion Gear Depth Variance
96
Pinion Gear Depth Gauge Tools—Typical
96
Pinion Height Block—Typical
96
186 FBI Pinion Gear Depth General Information
97
Gauge Tools in Housing—Typical
97
Pinion Gear Depth Measurement—Typical
97
181 FBI Differential Bearing Preload and Gear Backlash
99
Shim Selection
100
Axle Adjustment Shim Locations
100
Tighten Bolts Holding Bearing Caps
100
Seat Pinion Gear Side Differential Dummy Side Bearing
100
Seat Ring Gear Side Differential Dummy Side Bearing
101
Differential Side Play Measurement
101
Hold Differential Case and Zero Dial Indicator
101
Hold Differential Case and Read Dial Indicator
101
186 Fbi Differential Bearing Preload and Gear Backlash
103
Backlash Shim Adjustment
103
Gear Contact Pattern Analysis
106
Ring Gear Backlash Measurement
106
Gear Tooth Contact Patterns
107
Tube 181 and 186 FBI Axle Specifications
108
Tube 181 and 186 FBI Axle Special Tools
108
194 RBI Axle Table of Contents
112
194 RBI Axle Description
112
194 RBI Axle Operation
112
Standard Description and Operation
113
Trac-Lok Differential Description
113
194 RBI Axle Diagnosis and Testing
114
Track-Lok Operation
114
Trac-Lok Limited Slip Differential Operation
114
194 RBI Axle Diagnostic Chart
115
Vibration Diagnosis and Testing
117
Driveline Snap Diagnosis and Testing
117
Trac-Lok Differential Noise Diagnosis and Testing
117
Trac-Lok Test
118
Lubricant Change
118
Trac-Lok Test —Typical
118
Apply Sealant
118
Rear Axle Removal and Installation
119
Pinion Shaft Seal Removal
119
Pinion Shaft Seal Installation
120
Tightening Pinion Shaft Nut–Typical
121
Axle Shaft Removal
123
Tightening Pinion Nut–Typical
123
Check Pinion Gear Rotation Torque
123
Mate Shaft Lock Screw
123
Axle Installation
124
Axle Shaft Seal and Bearing Removal and Installation
124
Axle Shaft Seal Installation
125
Ring Gear Installation
128
Pinion Gear Removal
128
Install Differential Side Bearings
128
Pinion Gear Installation
130
Pinion Rear Bearing Cup Installation
130
Pinion Front Bearing Cup Installation
131
Shaft Rear Bearing Installation
131
194 RBI Axle Final Assembly
132
Standard Differential Disassembly
133
Pinion Mate Shaft Lock Screw
133
Trac-Lok Differential Disassembly
134
Trac–Lok Differential Components
134
Differential Case Holding Tool
134
Mate Shaft Removal
135
Step Plate Tool Installation
135
Threaded Adapter Installation
135
Tighten Belleville Spring Compressor Tool
136
Remove Pinion Gear Thrust Washer
136
Side Gear and Clutch Disc Removal
136
Trac-Lok Differential Assembly
137
Clutch Disc Pack
137
Clutch Discs and Lower Side Gear Installation
137
Upper Side Gear and Clutch Disc Pack Installation
137
Trac-Lok Cleaning and Inspection
138
Presoak Plates and Disc Cleaning and Inspection
138
Pinion Gear Depth Adjustments
138
Differential Bearing Preload and Gear Backlash Adjustments
141
Shim Selection Adjustments
141
Insert Starting Point Shims
141
Seat Pinion Gear Dummy Side Bearing
142
Seat Ring Gear Side Dummy Bearing
142
RBI Axle Specifications
146
194 RBI Axle Special Tools
146
8 1/4 Rear Axle Table of Contents
150
8 1/4 Axle Description and Operation
150
8 1/4 Axle
151
Differential Cover 8 1/4 Inch Axle
151
Trac-Lok Differential Description and Operation
152
8 1/4 Rear Axle Diagnosis and Testing
153
8 1/4 Rear Axle Diagnostic Chart
154
Trac-Lok Differential Noise Diagosis and Testing
156
Trac-Lok Test Diagnosis and Testing
157
Axle Shaft Removal and Installation
158
Axle Seal and Bearing Removal and Installation
159
Axle Shaft C–Lock
159
Axle Seal Removal
159
Axle Shaft Bearing Removal Tool
159
Pinion Seal Removal and Installation
160
Axle Shaft Seal and Bearing Installation
160
Yoke Removal
160
8 1/4 Axle Pinion Seal Installation
160
Mark for Installation Reference
162
Threaded Adjuster Tool
162
Bearing Caps & Bolts
162
Differential Bearing Removal
163
Pinion Gear Removal and Installation
164
Check Pinion Rotating Torque
167
8 1/4 Axle Cleaning and Inspection
172
8 1/4 Axle Pinion Gear Depth Adjustments
173
Differential Bearing Preload and Gear Backlash
174
Gear Contact Pattern Analysis Adjustments
176
Side Gear Clearance Adjustments
176
8 1/4 Rear Axle Specifications
178
8 1/4 Rear Axle Special Tools
178
Side Gear Clearance Measurement
178
Brakes Table of Contents
182
Base Brake System Table of Contents
182
Brake System Description
183
Service Warnings and Cautions Description
183
Braske Pedal Description and Operation
183
Brake Lamp Switch Description and Operation
183
Red Brake Warning Lamp Description and Operation
184
Power Brake Booster Description and Operation
184
Master Cylinder Description and Operation
184
Combination Valve Description and Operation
184
Front Disc Brakes Description and Operation
185
Power Brake Booster–Typical
185
Rear Drum Brake Description and Operation
186
Parking Brake Description and Operation
186
Brake Caliper Operation
186
Lining Wear Compensation by Piston Seal
186
Brake Components
187
Parking Brake Components
187
Brake Hoses and Lines Description
188
Base Brake System Diagnosis and Testing
188
Preliminary Brake Check
188
Road Testing
188
Pedal Pulsation Diagnosis and Testing
189
Brake Drug Diagnosis and Testing
189
Brake Fade Diagnosis and Testing
189
Brake Pull Diagnosis and Testing
189
Brake Noises
190
Brake Lamp Switch
190
Switch Circuit Identification
190
Switch Continuity Test
190
Master Cylinder/Power Booster Diagnosis and Testing
191
Power Booster Vacuum Test
191
Power Booster Check Valve Test
191
Typical Booster Vacuum Test Connections
191
Combination Valve Diagnosis and Testing
192
Pressure Differential Switch
192
Disc Brake Rotor
192
Rotor Minimum Thickness
192
Brake Line and Hoses Diagnosis and Testing
193
Brake Fluid Contamination Diagnosis and Testing
193
Brake Fluid Level
193
Master Cylinder Bleeding
193
Disc Rotor Machining
194
Base Brake Bleeding
194
Manual Bleeding
194
Pressure Bleeding
194
Brake Drum Machining
195
Brake Tube Flaring
195
Double Inverted Flaring
195
ISO Flaring
195
Brake Lamp Switch Removal and Installation
196
Brake Pedal Removal
196
Brake Pedal Installation
197
Combination Valve Removal and Installation
197
Master Cylinder Removal
197
Booster Push Rod
197
Master Cylinder Installation
198
Power Brake Booster Removal and Installation
198
Master Cylinder
198
Front Disc Brake Caliper Removal
199
Booster Mounting
199
Bottoming Caliper Piston with C-Clamp
199
Brake Hose and Bolt
199
Front Disc Brake Caliper Installation
200
Caliper Mounting Bolts
200
Caliper Removal
200
Caliper Lubrication Points
200
Front Disc Brake Shoes Removal and Installation
201
Mounting Bolt Dimensions
201
Outboard Brake Shoe Removal
201
Inboard Brake Shoe Removal
201
Disc Brake Rotor Removal and Installation
202
Drum Brake Shoes Removal and Installation
202
Wheel Cylinder Removal
202
Rotor and Hub
202
Rear Parking Brake Cables Removal and Installation
204
Parking Brake Lever
204
Parking Brake Cables
204
Cable Retainer
204
Parking Brake Lever Removal and Installation
205
Master Cylinder Reservoir Removal
205
Parking Brake Equalizer
205
Parking Brake Lever Assembly
205
Master Cylinder Reservoir Installation
206
Disc Brake Caliper Disassembly
206
Loosening Reservoir
206
Reservoir Removal
206
Disc Brake Caliper Assembly
207
Padding Caliper Interior
207
Caliper Piston Removal
207
Caliper Piston Dust Boot Removal
207
Piston Seal Removal
208
Mounting Bolt Bushing and Boot
208
Bushings and Boots Installation
208
Piston Seal Installation
208
Wheel Cylinder Disassembly and Assembly
209
Caliper Cleaning and Inspection
209
Piston Dust Boot Installation
209
Wheel Cylinder Components–Typical
209
Rear Drum Brake Cleaning and Inspection
210
Wheel Cylinder Cleaning and Inspection
210
Polishing Piston Bore
210
Shoe Contact Surfaces
210
Brake Lamp Switch Adjustment
211
Rear Drum Brake Adjustment
211
Adjustment with Brake Gauge
211
Adjustment with Adjusting Tool
211
Brakes Specifications
212
Parking Braking Cable Tensioner Adjustment
212
Brake Adjustment
212
Tensioner Rod Measurement
212
Brakes Special Tools
213
Antilock Brakes Table of Contents
214
Antilock Brake System Description and Operation
214
Controller Antilock Brakes Description and Operation
214
Hydraulic Control Unit Description and Operation
215
Wheel Speed Sensors and Tone Wheel Description and Operation
215
Pressure Decrease and Increase
215
Pressure Hold
215
G-Switch Description and Operation
216
ABS Warning Lamp Description and Operation
216
Front/Rear Sensor Air Gap
216
Pressure Differential Valve
216
Antilock Brakes Diagnosis and Testing
217
Bleeding ABS Brake System Service Procedures
217
Hydraulic Control Unit/Controller Antiblock Brakes Removal and Installation
217
Front Speed Sensor Removal and Installation
218
Rear Wheel Speed Sensor Removal
218
HCU/CAB Mounting
218
Front Wheel Speed Sensor
218
Rear Wheel Speed Sensor Installation
219
G-Switch Removal
219
Acceleration Switch and Rear Sensor Connections
219
Rear Wheel Speed Sensor
219
G-Switch Installation
220
Hydraulic Control Unit/Controller Antiblock Brakes Disassembly
220
New Rear Sensor
220
G-Switch Mounting
220
Hydraulic Control Unit/Controller Antiblock Brakes Assembly
221
Antilock Brakes Specifications
221
Brake Booster - RHD Diesel Removal
222
Brake Line Orientation
222
Differential Pressure Switch Electrical
222
Brake Booster - RHD Diesel Install
223
Master Cylinder - RHD Diesel Removal and Installation
224
Clutch Table of Contents
226
Clutch Description and Operation
226
Engine Powerflow
226
Flywheel Description and Operation
227
Clutch Disc Description and Operation
227
Clutch Pressure Plate Description
227
Clutch Operation
227
Clutch Pressure Plate Operation
228
Clutch Release Bearing Description and Operation
228
Clutch Disc-Typical
228
Clutch Pressure Plate-Typical
228
Hydraulic Clutch Linkage Description and Operation
229
Diagnosis and Testing Safety Precautions
229
Installation Methods and Parts Usage
229
Clutch Diagnostic Information
229
Clutch Components and Inspection
230
Clutch Contamination
231
Improper Clutch Release or Engagement
231
Clutch Misalignment
231
Clutch Housing Misalignment
231
Clutch Cover and Disc Runout
232
Clutch Diagnosis Chart
232
Clutch Component Lubrication
234
Recommended Lubricants
234
Clutch Linkage Fluid
234
Clutch Fluid Level
235
Flywheel
235
Clutch Master Cylinder Reservoir and Cap
235
Clutch Cover and Disc Removal and Installation
236
Clutch Disc and Pressure Plate Inspection
236
Release Bearing Removal and Installation
237
Pilot Bearing Removal and Installation
237
Typical Method of Aligning Clutch Disc
237
Release Bearing Attachment
237
Clutch Housing
238
Clutch Hydraulic Linkage Removal
238
Typical Method of Installing Pilot Bearing
238
Clutch Housing Attachment
238
Clutch Hydraulic Linkage Installation
239
Slave Cylinder
239
Left Hand Drive Clutch Master Cylinder
239
Right Hand Drive Clutch Master Cylinder
239
Clutch Specifications
240
Clutch Components
242
Clutch Hydraulic System
242
Clutch Cover (Pressure Plate) View
242
Clutch Components (VM Diesel)
243
Clutch Disc Position
243
Pilot Bearing Removal
244
Clutch Disc Alignment – Typical
244
Pilot Bearing Installation
245
Pilot Bearing Retainer Bolt Removal/Installation
245
Pilot Bearing Seated in Retainer
245
Flywheel Removal, Ispection and Installation
246
Checking Flywheel Runout
247
Advertisement
Jeep Cherokee 2000 Service Manual (1971 pages)
Brand:
Jeep
| Category:
Automobile
| Size: 48 MB
Table of Contents
Group Tab Locator
3
Table of Contents
3
Lubrication and Maintenance
5
Lubricants
5
Engine Oil
5
SAE Viscosity Grade
5
API Quality Classification
6
Gear Lubricants
6
Lubricants and Greases
6
Lubrication and Maintenance
6
Specifications
7
Maintenance Schedules
8
Service Procedures
8
Emission Control System Maintenance
8
Schedule "A"
8
Suspension
8
Schedule "B"
10
Jump Starting, Towing and Hoisting
13
To Jump Start a Disabled Vehicle
13
Jumper Cable Connections
13
Two-Wheel-Drive Vehicle Towing
14
Towing - Rear End Lifted (Sling Type, Wheel Lift)
14
Towing - Front End Lifted
14
Four-Wheel-Drive Vehicle Towing
14
Emergency Tow Hooks
15
Hoisting Recommendations
15
Floor Jack
15
Vehicle Lifting Locations
15
Hoist
16
Correct Vehicle Lifting Locations
16
Engine Oil - Diesel Engines
17
Fluid Capacities
17
Manual Transmission Lubricants
17
Approximate Dry Fill Lubricant Capacity
17
Maintenance Schedule - Diesel Engine
18
At each Stop for Fuel or Scheduled Service Stop
18
Schedule a (Diesel Engine)
18
Schedule B (Diesel Engine)
19
Suspension
21
Wheel Alignment
21
Camber
21
Steering Axis Inclination Angle
21
Thrust Angle
22
Wheel Alignment Measurements
22
Suspension and Steering System - Diagnosis and Testing
23
Suspension and Steering System - Service Procedures
24
Pre-Alignment/Wheel Alignment
24
Caster Adjustment
24
Toe Position (LHD)
24
Toe Position (RHD)
25
Drag Link and Tie Rod Clamp (LHD)
25
Steering Linkage (LHD)
25
Alignment Specifications
26
Steering Linkage (RHD)
26
Front Suspension
27
Suspension Components
27
Shock Absorbers Description
27
Jounce Bumper Description
27
Coil Springs and Isolators Description
28
Lower Suspension Arms and Bushings Description
28
Upper Suspension Arms and Bushings Description
28
Suspension Components (LHD) View
28
Shock Diagnosis
29
Stabilizer Bar/Track Bar/Hub/Bearing
29
Shock Absorber Removal/Installation
29
Coil Spring/Jounce Bumper Removal/Installation
29
Lower Suspension Arm Removal/Installation
30
Coil Spring & Shock Absorber View
30
Upper Suspension Arm Removal/Installation
31
Front Axle Bushing Removal/Installation
31
Upper and Lower Suspension Arms View
31
Stabilizer Bar Removal/Installation
32
Track Bar Removal/Installation
32
Hub Bearing Removal/Installation
32
Wheel Mounting Studs Removal/Installation
33
Front Suspension Specifications
34
Hub Bearing & Knuckle View
34
Front Suspension - Special Tools
35
Rear Suspension Components
36
Shock Absorbers
36
Jounce Bumpers (Rear)
36
Stabilizer Bar/Coil Springs and Isolators
36
Spring and Shock Diagnosis and Testing
37
Shock Absorber (Rear) Removal/Installation
37
Stabilizer Bar (Rear) Removal/Installation
37
Leaf Spring Removal/Installation
38
Leaf Spring and Shackle Bushing
38
Rear Suspension Components View
38
Rear Suspension Specifications
39
Differential and Driveline
41
Propeller Shaft Description
41
Propeller Shaft Joints Description
42
Propeller Shaft Joint Angle
43
Single Cardan Universal Joint View
43
Double Cardan (CV) Universal Joint View
43
Propeller Shaft Diagnosis and Testing
44
Driveline Vibration
44
Brakes
44
Unbalance
45
Runout
45
Two Clamp Screws at the same Position View
45
Clamp Screws Separated View
45
Propeller Shafts Service Procedures
46
Runout Specifications
46
Driveline Angle Measurement
46
Propeller Shaft Angle Measurement
46
Universal Joint Angle Example
47
Front Propeller Shaft Removal/Installation
48
Rear Propeller Shaft Removal/Installation
48
Single Cardan Universal Joint Disassembly/Assembly
49
Dust Boot Clamp View
49
Double Cardan Joint Disassembly
51
Double Cardan Joint Assembly
52
Propeller Shaft Cleaning and Inspection
54
Propeller Shafts and U-Joints Specifications
55
Rear Axle Pinion Input Angle Adjustment
55
Front Axle Pinion Input Angle Adjustment
55
Propeller Shaft - Special Tools
55
Tube, 181, and 186 FBI Axle
56
181 FBI Axle Description
56
186 FBI Axle Description
57
Lubricant Description
57
Standard Differential Description
58
Tube, 181, and 186 FBI Axle Diagnosis and Testing
59
Clutch
59
Gear Noise/Bearing Noise
61
Vibration at the Rear of the Vehicle
61
Low Speed Knock/Driveline Snap
61
Lubricant Change
61
Drive Axle Assembly Removal/Installation
62
Tube Axle Assembly Removal/Installation
63
Axle Shaft - Cardan U-Joint Removal/Installation
63
181 FBI Pinion Shaft Seal Removal/Installation
64
186 FBI Pinion Shaft Seal Removal/Installation
66
Collapsible Spacer Removal W/Pinion Installed
67
Collapsible Spacer Removal W/Pinion Removed
68
Collapsible Spacer Installation
68
Hub Bearing and Axle Shaft Removal/Installation
70
Hub, Knuckle and Axle Shaft View
70
Steering Knuckle and Ball Studs
71
Knuckle Removal
71
Upper Ball Stud Replacement
72
Lower Ball Stud Replacement
72
Knuckle Installation
72
Differential Removal/Installation
73
Bearing Cap Identification
73
Spread Axle Housing View
74
Differential Bearing Cap Reference Letters
75
Differential Side Bearings Removal/Installation
76
Axle Shaft Oil Seal Removal/Installation
76
181 FBI Pinion Removal
76
181 FBI Pinion Installation
78
Pinion Preload Shims View
80
186 FBI Pinion Removal
81
Pinion Yoke Holder View
81
186 FBI Pinion Installation
83
Collapsible Preload Spacer View
84
Ring Gear Removal/Installation
85
Tightening Pinion Nut View
85
Standard Differential Disassembly/Assembly
86
Final Assembly
87
Cardan U-Joint Cleaning and Inspection
87
Axle Components Cleaning and Inspection
87
181 FBI Pinion Gear Depth Adjustment
88
Pinion Gear ID Numbers
88
Shim Locations
88
Pinion Depth Measurement and Adjustment
89
Pinion Gear Depth Gauge Tools View
89
Pinion Height Block View
89
186 FBI Pinion Gear Depth Adjustment
90
Gauge Tools in Housing View
90
Pinion Depth Measurement and Adjustment (186)
91
181 FBI Differential Bearing Preload and Gear Backlash
92
Shim Selection
93
Axle Adjustment Shim Locations
93
Seat Pinion Gear Side Differential Dummy Side Bearing View
93
186 FBI Differential Bearing Preload and Gear Backlash
96
Gear Contact Pattern Analysis
99
Gear Tooth Contact Patterns
100
181 FBI Axle Specifications
101
186 FBI Axle Specifications
101
181 And 186 FBI Axle - Special Tools
101
194 RBI Axle Description and Operation
105
Standard Differential Description and Operation
106
Trac-Lok Differential Description and Operation
106
194 RBI Axle Diagnosis and Testing
107
194 RBI Axle - Diagnostic Chart
108
Gear Noise, Bearing Noise, Low Speed Knock
110
Vibration, Driveline Snap
110
Trac-Lok Differential Noise
110
Trac-Lok Test
111
194 RBI Axle - Service Procedures/Lubricant Change
111
Rear Axle Removal/Installation
112
Pinion Shaft Seal Removal/Installation
112
Collapsible Spacer Removal W/Pinion Installed (194 RBI)
114
Collapsible Spacer Removal W/Pinion Removed (194 RBI)
114
Collapsible Spacer Installation (194 RBI)
114
Axle Shaft Removal
116
Axle Shaft Installation
117
Axle Shaft Seal and Bearing Removal/Installation
117
Differential Removal
118
Differential Installation
119
Differential Side Bearings Removal and Installation
120
Ring Gear Removal
120
Ring Gear Installation
121
Pinion Gear Removal
121
Pinion Gear Installation
123
Final Assembly (194 RBI Axle)
125
Standard Differential Disassembly and Assembly
126
Trac-Lok Differential Disassembly
127
Trac-Lok Differential Components View
127
Trac-Lok Differential Assembly
130
194 RBI Axle Components Cleaning and Inspection
131
Pinion Gear Depth Adjustments
131
Presoak Plates and Disc Cleaning
131
Pinion Depth Measurement and Adjustment (194 RBI)
132
Pinion Gear Depth Variance Table
132
Differential Bearing Preload and Gear Backlash
134
Shim Selection (194 RBI)
134
Gear Contact Pattern Analysis (194 RBI)
137
Gear Tooth Contact Patterns (194 RBI)
138
194 RBI Axle Specifications
139
194 RBI Axle - Special Tools
139
8 1/4 Rear Axle
143
8 1/4 Axle Description and Operation
143
8 1/4 Axle View
144
Differential Cover 8 1/4 Inch Axle View
144
Standard Differential Description and Operation (8 1/4 Rear Axle)
145
Trac-Lok Differential Description and Operation (8 1/4 Rear Axle)
145
8 1/4 Rear Axle Diagnosis and Testing
146
Trac-Lok Limited Slip Differential Operation
146
8 1/4 Rear Axle - Diagnostic Chart
147
Gear Noise, Bearing Noise (8 1/4 Rear Axle)
149
Low Speed Knock (8 1/4 Rear Axle)
149
Driveline Snap (8 1/4 Rear Axle)
149
Trac-Lok Differential Noise (8 1/4 Rear Axle)
149
Trac-Lok Test (8 1/4 Rear Axle)
150
8 1/4 Rear Axle - Service Procedures/Lubricant Change
150
Rear Axle Removal and Installation (8 1/4 Rear Axle)
151
Axle Shaft Removal and Installation (8 1/4 Rear Axle)
151
Axle Seal and Bearing Removal and Installation (8 1/4 Rear Axle)
152
Pinion Seal Removal and Installation (8 1/4 Rear Axle)
153
Differential Removal (8 1/4 Rear Axle)
154
Differential Installation (8 1/4 Rear Axle)
155
Differential Side Bearings Removal and Installation (8 1/4 Rear Axle)
155
Ring Gear Removal and Installation (8 1/4 Rear Axle)
156
Pinion Gear Removal and Installation (8 1/4 Rear Axle)
157
Standard Differential Disassembly (8 1/4 Rear Axle)
160
Standard Differential Assembly (8 1/4 Rear Axle)
161
Trac-Lok Differential Disassembly (8 1/4 Rear Axle)
161
Trac-Lok Differential Assembly (8 1/4 Rear Axle)
164
8 1/4 Axle Cleaning and Inspection
165
Trac-Lok Cleaning and Inspection
165
Presoak Plates and Disc Cleaning (8 1/4 Rear Axle)
165
8 1/4 Axle Pinion Gear Depth Adjustments
166
Pinion Gear Depth Variance
167
Differential Bearing Preload and Gear Backlash Adjustments
167
Gear Contact Pattern Analysis (8 1/4 Rear Axle)
169
Side Gear Clearance (8 1/4 Rear Axle)
169
Gear Tooth Contact Patterns (8 1/4 Rear Axle)
170
8 1/4 Rear Axle Specifications
171
8 1/4 Rear Axle - Special Tools
172
Brakes
175
Base Brake System
175
Brake System Description
176
Brake System - Service Warnings and Cautions
176
Brake Pedal Description and Operation
176
Brake Lamp Switch Description and Operation
176
Red Brake Warning Lamp Description and Operation
177
Power Brake Booster Description and Operation
177
Master Cylinder Description and Operation
177
Combination Valve Description and Operation
177
Front Disc Brakes Description and Operation
178
Power Brake Booster View
178
Rear Drum Brake Description and Operation
179
Parking Brake Description and Operation
179
Brake Caliper Operation Diagram
179
Lining Wear Compensation by Piston Seal - Diagram
179
Brake Components View
180
Parking Brake Components View
180
Brake System Diagnosis and Testing
181
Brake Hoses and Lines Description and Operation
181
Preliminary Brake Check
181
Road Testing (Brakes)
181
Pedal Pulsation
182
Brake Drag
182
Brake Fade, Brake Pull
182
Rear Brake Grab or Pull
182
Brake Noises
183
Brake Lamp Switch
183
Red Brake Warning Lamp
183
Wheel and Tire Problems
183
Master Cylinder/Power Booster
184
Power Booster Vacuum Test
184
Power Booster Check Valve Test
184
Typical Booster Vacuum Test Connections
184
Combination Valve Check
185
Pressure Differential Switch Check
185
Disc Brake Rotor Check
185
Brake Drum Check
185
Brake System Service Procedures
186
Brake Line and Hoses
186
Brake Fluid Contamination
186
Brake Fluid Level/Master Cylinder Bleeding
186
Base Brake Bleeding
187
Manual Bleeding
187
Pressure Bleeding
187
Disc Rotor Machining
187
Brake Drum Machining
188
Brake Tube Flaring
188
Double Inverter Flaring
188
ISO Flaring
188
Brake Lamp Switch Removal and Installation
189
Brake Pedal Removal and Installation
189
Combination Valve Removal and Installation
190
Master Cylinder Removal and Installation
190
Power Brake Booster Removal and Installation
191
Cooling System
191
Front Disc Brake Caliper Removal and Installation
192
Front Disc Brake Shoes Removal and Installation
194
Disc Brake Rotor Removal and Installation
195
Drum Brake Shoes Removal and Installation
195
Wheel Cylinder Removal and Installation
195
Brake Support Plate Removal
196
Drum Brake Components View
196
Shoe Contact Surfaces View
196
Brake Support Plate Installation
197
Rear Parking Brake Cables Removal and Installation
197
Parking Brake Lever Removal and Installation
197
Master Cylinder Reservoir Removal
198
Parking Brake Equalizer View
198
Parking Brake Lever Assembly View
198
Master Cylinder Reservoir Installation
199
Disc Brake Caliper Disassembly
199
Disc Brake Caliper Assembly
200
Advertisement
Related Products
Jeep Grand Cherokee 2012
Jeep Grand Cherokee 2015
Jeep Grand Cherokee 2006
Jeep CHEROKEE 2017
Jeep grand cherokee 2018
Jeep Cherokee 2019
Jeep Cherokee 2009
Jeep Grand Cherokee 2020
Jeep GRAND CHEROKEE 2021
Jeep GRAND CHEROKEE 2023
Jeep Categories
Automobile
Stroller
Scooter
Automobile Accessories
Car Navigation system
More Jeep Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL