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GBC StreamPunch Ultra Service Manual

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GBC StreamPunch Ultra/Ultra MP
Service Manual
Part Number: 7718591
Revision Number: A1
Issue Date: November 2018
GBC StreamPunch Ultra/Ultra MP
11-05-2018
Service Manual

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Summary of Contents for GBC StreamPunch Ultra

  • Page 1 GBC StreamPunch Ultra/Ultra MP Service Manual Part Number: 7718591 Revision Number: A1 Issue Date: November 2018 GBC StreamPunch Ultra/Ultra MP 11-05-2018 Service Manual...
  • Page 2 GBC StreamPunch Ultra/Ultra MP Service Manual 11-05-2018...

  • Page 3: Table Of Contents

    Customer releases 3. Punch Quality ............. 3-1 GBC from any and all liability for actions by the Customer, and Customer agrees to indemnify, defend, and hold GBC harmless from any third party 4. Adjustment and Replacement Procedures ..4-1 claims which arise directly or indirectly from such service.

  • Page 4: Introduction

    How to Use This Documentation .......... v Other Information ..............vi The Use of Caution, Warning, and Note statements ....vi Safety Devices ................ vii CAUTION ................vii Operational Safety ..............vii Important safeguards ............. viii Acronyms ................viii GBC StreamPunch Ultra/Ultra MP Service Manual 11-05-2018...

  • Page 5: Service Call Procedures

    Section 2 of this documentation contains the Repair and Troubleshooting Procedures (RTPs) necessary to repair all faults associated with How to Use This Documentation StreamPunch Ultra/Ultra MP. Service Representative will be referred to this section from some other section of this documentation during the Introduction service call.

  • Page 6: Other Information

    Section 8: Installation in damage to, or destruction of, equipment. This section contains service information that supports the GBC Warning - A Warning statement indicates an operating or maintenance StreamPunch Ultra/Ultra MP Installation.

  • Page 7: Safety Devices

    Safety Devices Operational Safety The GBC StreamPunch Ultra/Ultra MP has door interlock to prevent Do not operate the GBC StreamPunch Ultra/Ultra MP with the interlocks personal injury when operating the machine. defeated. When you open the Front Door, a Safety Interlock device automatically Use care when a procedure in this Manual instructs you to “insert an...
  • Page 8 Acronyms are used in the parts list to provide information in a limited ♦ Use StreamPunch Ultra/Ultra MP only for its intended purpose of amount of space. The following table lists the abbreviations used in this punching paper and covers according to the indicated specifications.
  • Page 9 Notes: GBC StreamPunch Ultra/Ultra MP 11-05-2018 Service Manual...
  • Page 10 INITIAL ACTION .......... 1-3 SYSTEM CHECKS ........1-3 EVERY CALL ACTIVITIES ......1-4 SCHEDULED MAINTENANCE ....1-4 PREVENTATIVE MAINTENANCE ....1-4 StreamPunch Ultra/Ultra MP Maintenance Schedule ..........1-5 Customer Maintenance ..... 1-5 Periodic Maintenance ....... 1-5 Periodic Replacement ....... 1-6 HFSI .............

  • Page 11: Call Flow

    FINAL ACTIONS This step is used to ensure that the punch quality, the punch performance, and the punch appearance are satisfactory. It will also provide direction to help complete administrative tasks. GBC StreamPunch Ultra/Ultra MP Service Call Procedures 02-03-2017...

  • Page 12: Initial Action

    Perform Preventative Maintenance using the • If the problem is still not reproduced, examine the Machine StreamPunch Ultra/Ultra MP Maintenance Schedule on page 1-5 if Service Log and note any repeating faults. Refer to the RTP for needed.

  • Page 13: Every Call Activities

    1. Do GP 6.1.8 DIE CYCLES Procedure to check the cycle life on the Die Set installed in the StreamPunch Ultra/Ultra MP. PROCEDURE 2. See the StreamPunch Ultra/Ultra MP Maintenance Schedule on page 1. Perform GP 6.5 Operational Inspection. 1-5.

  • Page 14: Streampunch Ultra/Ultra Mp Maintenance Schedule

    StreamPunch Ultra/Ultra MP Maintenance Schedule Note: cycles = sheets of paper punched, not impressions. Customer Maintenance Area/Unit Period See: Measures Remarks Punch Die 100K Die cycles GP 6.7.3 Lubrication Oil the punch pins Die set shoulder bolts 200k Die cycles GP 6.7.4...

  • Page 15: Periodic Replacement

    Part Number No. of pcs. Rough Standard Remarks Die Set See PL 5-1 750K Cycles Replace as needed Punch Module 7715710 (115V) 15M Cycles Replacement 7715810 (230V) Solenoid module 7715223 5M Cycles Replacement GBC StreamPunch Ultra/Ultra MP Service Call Procedures 02-03-2017...

  • Page 16: Hfsi

    8. Explain to the customer the service work that was performed and ensure they are satisfied before you close the call. Service Call Close 1. Record your service activities along with the Punch Cycle Count. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Service Call Procedures...
  • Page 17 Notes: GBC StreamPunch Ultra/Ultra MP Service Call Procedures 02-03-2017...
  • Page 18 Sheets ................2-29 PAPER JAM J305 ................. 2-14 RTP 2.8 Checking Obstruction in Paper Path ........ 2-30 PAPER JAM J316 ................. 2-14 PAPER JAM J317 ................. 2-14 PAPER JAM J411 ................. 2-14 GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS Section Contents...
  • Page 19 Check Solenoids SOL 3 to SOL 8 ........2-44 MOTOR CHECKS ................. 2-46 RTP 5.1 Checking Stepper Motors ..........2-46 OTHER FAULTS................2-48 RTP 6.1 Die Set Will Not Slide In or Out Easily ......2-48 RTP 6.2 Punch Overheats ............. 2-48 GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
  • Page 20 Codes include a cross reference to the pertinent RTP. To help you locate each component, the Repair and Troubleshooting Procedures include part locators (PL x.y) that refer to the pertinent page in Section 5, Part List. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
  • Page 21 Fault Code. There is a Fault Code on line 1. Yes- Go to the Table of Contents for Section 2 and locate the RTP for that fault code; No- Go to Step 6. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
  • Page 22 Use the Punch in Bypass Mode. SINGLE PUNCH The machine is in Single Punch Mode Use the machine in Single Punch Mode. DOUBLE PUNCH The machine is in Double Punch Mode The machine is in Double Punch Mode GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
  • Page 23 This clears the fault code. Yes- Normal operation; No- Go to Step 8. 8. Replace the Dieset Recognition Cable #7715495 (Section 7 Wiring). This clears the fault code. Yes- Normal operation; No- Go to step 9. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
  • Page 24 No- Go to step 10. 10. Do ARP 5.1 Main Control Board Replacement to Replace the Main Control Board (PL 6.1). This clears the fault code. Yes- Normal operation; No- Escalate to next level. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
  • Page 25 1.2) and inspect the connections at the Interlock Switch (see ARP 1.11 Interlock switch Replacement for photos of the connections). Interlock cable is connected at the Interlock switch. Yes- Go to step 7; Make the connection and return to Normal operation. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
  • Page 26 No- Do ARP 5.1 Main Control Board Replacement to Replace the This clears the fault. Main Control Board (PL 6.1). Yes- Return to normal operation Do ARP 5.1 Main Control Board Replacement to Replace the Main Control Board (PL 6.1). GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS...
  • Page 27 Make the connection and return to normal operation. 5. Do GP 6.2.12 Firmware Upgrade procedure to re-flash the Firmware for Advanced Punch Pro, Re-flashing the firmware clears the fault. Yes- Return to normal operation No- Go to Step 6 GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-10...
  • Page 28 The User Interface displays two error messages when the firmware detects that an item is bad or not functioning. There are only 3 error codes. 1. Open the Front Door. 2. Remove the Die Set (see StreamPunch Ultra/Ultra MP/Ultra MP User Error Code Description Manual).
  • Page 29 ERROR E452 INCOMPATIBLE DIE ERROR E451 DIE ENCRYPTION ERROR This means the die is not a certified Ricoh die. This means that the die is not a GBC certified die or the dieset was not 1. Open the Front Door. read properly.
  • Page 30 Area 2 Entrance Idler Section Clear 3 Area 3 Acceleration Roller Section Clear 4 Area 4 Punch Module Clear 5 Area 5 Lower Punch Exit Section Clear 6 Area 6 Exit Idler Section GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-13...
  • Page 31 If it does not match the description, chose the appropriate RTP based on the information provided below. If there is no jammed paper in the unit and there is a Fault code, use the RTP based on the jam type specified on the Fault Code and Jam Type table above. GBC StreamPunch Ultra/Ultra MP 11-05-2018...
  • Page 32 Do RTP 2.5 Jam Type E The trail edge of the first jammed sheet is past Steering rollers N6 and N7 Jam Type F Do RTP 2.6 Jam Type F The paper jam is in the Bypass Assembly. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-15...
  • Page 33 RTP 1.1 No AC Power at Pin J14. Use this RTP when there is no AC power to the StreamPunch Ultra/Ultra Cable 7715598 is connected to the Communication board. MP. The Operator Panel does not illuminate and the StreamPunch Yes- Go to Step 8 Ultra/Ultra MP does not operate.
  • Page 34 Cable 7715494 at Pin J4 on the Control Board (BLU & BRN wires). There is AC power on Cable 7715494 at Pin J4 the Control Board. Yes- Replace the Main Control Board (ARP 5.1). No- Replace Cable 7715494 GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-17...
  • Page 35 Do not touch the open terminals of the power supply or any other connector with the AC power cord connected. The machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-18...
  • Page 36 The Operator Interface illuminates. Yes- Normal operation Go to Step 2 2. Close the Front door. Check if the printer screen shows a GBC punch related fault. Printer screen shows a GBC punch related fault Yes- Do RTP1.2 No DC power Go to Step 3 Cable 7715523 is connected at the LCD Panel.
  • Page 37 6. Replace the LCD Board on the rear of the User Interface (ARP 1.12) This clears the fault Yes- Normal operation Go to Step 8 7. Check LCD for normal operation. The Operator Interface shows text. Yes- Normal operation Replace the Main Control Board (ARP 5.1). GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-20...
  • Page 38 Open the front door. b. Check if flat cable from the membrane switch (green colored) is connected at the LCD panel. The Cable is connected. Yes- Do ARP 1.13 LCD Panel Membrane switch. Connect the Cable. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-21...
  • Page 39 4. Do GP 6.14 Idler Roller Inspection and Cleaning and GP 6.15 Drive Roller Inspection and Cleaning, to inspect and clean the rollers in Nip N1 (PL 2.6). This clears the fault Yes- Return to normal operation; No- Escalate to next level GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-22...
  • Page 40 Do GP 6.14 Idler Roller Inspection and Cleaning to inspect the idler roller springs for these rollers. • Do GP 6.15 Drive Roller Inspection and Cleaning to check the Drive Roller condition. Clean if necessary. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-23...
  • Page 41 Yes- Return to normal operation; No- Go to Step 6 6. Do RTP 2.8 Checking Obstruction in Paper Path – Area 4 (Punch Module). This clears the fault Yes- Return to normal operation; No- Go to Step 7 GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-24...
  • Page 42 Do GP 6.15 Drive Roller Inspection and Cleaning to check the Drive Roller condition. Clean if necessary. • Check the Paper Path Drive Panel positions- see ADJ 1.8, Drive Panel Position Adjustment and perform adjustments if necessary. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-25...
  • Page 43 Panel Magnetic Latches Adjustment. 8. Do GP 6.15 Drive Roller and Steering Drive Roller Inspection and If the fault still exists, escalate to next level. Cleaning, to Inspect and Clean Steering Drive Rollers GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-26...
  • Page 44 Do GP 6.14 Idler Roller Inspection and Cleaning to inspect the idler roller springs for these rollers • Do GP 6.15 Drive Roller Inspection and Cleaning to check the Drive Roller condition. Clean if necessary. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-27...
  • Page 45 • Check the Exit Idler Panel position- see ADJ #1.7 Idler panel Magnetic Latches adjustments, perform adjustment is necessary. This clears the fault Yes- Return to normal operation; No- Escalate to second level GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-28...
  • Page 46 Remove two screws that hold the Punch Clutch Bracket mode of the LCD screen, run Cycle Punch to verify the punch cam returns to home position. If it does not, do ADJ 1.5 to perform Punch Clutch Indexing. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-29...
  • Page 47 3. Inspect the gap between the Drive Roller and the sheet metal panel for any objects. 2. If the Lower entrance panel (PL #) is bent, Replace it (ARP #); If the Inner Entrance panel (PL #) is bent, Replace it (ARP #). GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-30...
  • Page 48 2. Check the Guide Brackets immediately upstream and downstream of the Die Set. 3. Remove the M4 Nuts (3) and the cover for Area 5. 4. Inspect the paper path for any obstructions closely. (Cont.) GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-31...
  • Page 49 Steering idler panel weldment- PL 4.4; ARP 3.15 • Steering drive panel weldment- PL 4.5; ARP 3.17 • Alignment sensor bracket- PL 4.10; ARP 3.24 • Alignment sensor lower guide- PL 4.10; ARP 3.24 GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-32...

  • Page 50: Sensor Checks

    All sensors show “0” when uncovered and “1” when covered Yes- Return to the RTP that directed you here. No- Go to Step 2 Sensors S2, S3, and S4 are on the Entrance Idler Panel (PL 3.2). GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-33...
  • Page 51 Yes- Use the new sensor and return to normal operation No- Go to Step 4 12. Do GP 6.3 to Undock the StreamPunch Ultra/Ultra MP and visually inspect the Cable from the sensor all the way to the Control Board (PL 6.1).
  • Page 52 Shares cable with S1, S26 Bypass Sensor, Middle 7715451 Shares cable with S1, S25 Align Home Sensor 7715519 Header 7715457 Shares cable with S16/S17 Chip Level Sensor - 7715485 Emitter/Receiver Clear Cover Sensor – 7715536 Emitter/Receiver GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-35...

  • Page 53: Rtp 3.2

    Sensors S6, S7, S8, S9, S10 To Access Sensors S6, S7, S8, S9, S10 • Undock StreamPunch Ultra/Ultra MP- This step is optional- if possible reach in through the jam access opening without undocking the punch. • Open Front Door.
  • Page 54 Sensors S11, S12, S13, S14 and S15 To Access Sensors S11, S12, S13, S14 and S15 • Undock StreamPunch Ultra/Ultra MP- This step is optional- if possible reach in through the jam access opening without undocking the punch. • Locate the Alignment Sensor Board...
  • Page 55 Sensors S16 and S17 To Access Sensors S16 and S17: • Open the Front Door. • Unlatch and open the Acceleration Idler Panel. Sensors S16 and S17 are on Backgage Sensor Board. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-38...
  • Page 56 Open the Front Door. • Unlatch and open the Entrance Idler Panel. Sensors S18 and S19 are on Mid Punch Large Backgage Sensor Board. Sensors S20 and S21 are on Mid Punch XL Backgage Sensor Board. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-39...
  • Page 57 6. Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re-flash the No- Make the connection and return to normal operation. firmware for the StreamPunch Ultra/Ultra MP. This clears the fault 3. Light from sensor components can be viewed with a cell phone camera, if the sensor is working you will be able to see a bright light.

  • Page 58: Rtp 3.3 Checking Sensor S28 Align Home Sensor

    Yes- go to Step 7 or 8; No- Go to Step 6 6. Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the StreamPunch Ultra/Ultra MP. This clears the fault Yes- Resume normal operation; No- Go to Step 7...
  • Page 59 Yes- Resume normal operation; No- Go to Step 9 9. Do ARP 5.1 to Replace the Main Control Board (PL 6.1). This clears the fault Yes- Resume normal operation No- Escalate to second level GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-42...

  • Page 60: Solenoid Checks

    Yes- Return to normal operation No- Go to Step 4 4. Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the StreamPunch Ultra/Ultra MP. This clears the fault Yes- Return to normal operation; No- Go to Step 5...

  • Page 61: Rtp 4.3

    If the solenoid does not actuate, go to Step 4 Picture shows Motor running and solenoid actuated. From the service mode solenoid can be actuated using GP 6.2.6 Solenoids Procedure, and the corresponding drive roller rotated manually to check this. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-44...
  • Page 62 Yes- Return to normal operation; No- Go to Step 6 6. Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the StreamPunch Ultra/Ultra MP. This clears the fault Yes- Return to normal operation; No- Go to Step 7 7.

  • Page 63: Motor Checks

    All the DIP switch setting are correct M4- Make sure the connector for M3 is inserted into the header at the back of the punch module. Yes- Go to Step 9; No- Correct the DIP switch and resume operation. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-46...
  • Page 64 Yes- Go to Step 11; No- Replace the faulty cable and resume normal operation 11. Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the StreamPunch Ultra/Ultra MP. This clears the fault Yes- Resume normal operation; No- Go to Step 12 12.

  • Page 65: Other Faults

    Go to Step 4 4. Check for 24 VDC on Wire 7715267 at Connector J20 on the Control Board. There is 24 VDC Yes- Replace Wire 7715267. Do RTP 1.2 No DC power. GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-48...
  • Page 66 Notes: GBC StreamPunch Ultra/Ultra MP 11-05-2018 RTPS 2-49...
  • Page 67 3.10 Sheet Damaged at the Lead Edge of the Sheet ....11 3.11 Scuff Marks on Paper ............12 3.12 Wrinkle in the sheet ............... 12 3.13 Clear Cover media hole position ........... 12 3.14 Punch Specifications ............. 13 GBC StreamPunch Ultra/Ultra MP 11-05-2018 Punch Quality...
  • Page 68 This page intentionally left blank. GBC StreamPunch Ultra/Ultra MP Punch Quality 11-05-2018...

  • Page 69: Punch Quality

    Punch position and registration. 1. Do GP 6.1.8 DIE CYCLES Procedure to check the cycle life on the Die Set installed in the StreamPunch Ultra/Ultra MP. 2. If any of the Die Set life cycles have exceeded 750,000 sheets (cycles) go to Section 3.3 and check the Hole Quality.

  • Page 70: Hole Quality

    Oil on Paper 1. Is the die configured for the correct sheet size? 3.3.1 Hanging Chad See Section 8 of StreamPunch Ultra/Ultra MP User Manual for This is caused when the clearance between the pin and hole in a details. die-set increases.

  • Page 71: Backgage Offset

    Yes- Return to normal operation; Go to Step 4 4. Do RAP 4.3 to check Solenoid SOL 6. This clears the fault Yes- Return to normal operation; Go to Section 3.7 Punching Accuracy Inconsistent GBC StreamPunch Ultra/Ultra MP 11-05-2018 Punch Quality...

  • Page 72: Skewed Punch

    1. Check if the die is locked down properly. This is described in lock plunger. This is described in Section 4 (A) of the Section 4 (A) of the StreamPunch Ultra/Ultra MP User Manual. StreamPunch Ultra/Ultra MP User Manual. Die is properly locked Die is properly locked Yes- Go to Step 2;...
  • Page 73 • Pulley on the other shaft of the Aligner drive (secured with an coiled pin) Make sure all the set screws are tightened securely, and the coiled pins are not broken. (Cont.) GBC StreamPunch Ultra/Ultra MP 11-05-2018 Punch Quality...
  • Page 74 The set screws are secured tightly. Yes- Escalate to higher level No- Tighten set screw(s) and return to normal operation GBC StreamPunch Ultra/Ultra MP Punch Quality 11-05-2018...

  • Page 75: Sheets Without Punched Holes

    Motor Running, go to step 8 or step 9. • Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re- flash the firmware for the StreamPunch Ultra/Ultra MP. If you hear both the punch cycle and the AC motor running go •...

  • Page 76: Punched Holes Look Elongated Towards The Trail Edge Of The Sheet

    Yes- Return to normal operation; No- Escalate to higher 4. Do GP 6.24 Punch Clutch Inspection and Cleaning. level. This clears the fault Yes- Return to normal operation; No- Escalate to higher level GBC StreamPunch Ultra/Ultra MP Punch Quality 11-05-2018 3-10...

  • Page 77: Sheet Damaged At The Lead Edge Of The Sheet

    Yes- Return to normal operation; No- Go to Step 2 2. Remove the die set and inspect the die set throat for any obstruction. This clears the fault Yes- Return to normal operation; No- Escalate to higher level GBC StreamPunch Ultra/Ultra MP 11-05-2018 Punch Quality 3-11...

  • Page 78: Scuff Marks On Paper

    Yes- Return to normal operation; No- Go to Step 2 2. Do RTP 4.3 to inspect Solenoids SOL 6, SOL 7, and SOL 8. This clears the fault Yes- Return to normal operation; No- Escalate to higher level GBC StreamPunch Ultra/Ultra MP Punch Quality 11-05-2018 3-12...

  • Page 79: Punch Specifications

    Punch Capacity Single Sheet Electrical Amps and 115V: 3.8 A; 60 Hz Frequency 230V: 1.9 A; 50 Hz Safety cULus / GS Dimensions L: 795mm; W: 445mm; H: 1040mm Weight 102 kg GBC StreamPunch Ultra/Ultra MP 11-05-2018 Punch Quality 3-13...
  • Page 80 Duty Cycles The GBC StreamPunch Ultra/Ultra MP provides a flexible, cost effective punching solution for light to medium level punching production environments. It is designed for production print users that typically punch their documents at an average of 20-30% of their overall workflow.
  • Page 81 ARP 2.9 Punch Lower Exit Panel Replacement ......4-37 ARP 2.28.5 Backage Sensor Board Assembly (S18, S19) and Backage Sensor Board Assembly (S20, S21) ARP 2.10 Inner Exit Panel Replacement ......... 4-38 Replacement .............. 4-69 GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs Section Contents...
  • Page 82 ARP 3.17 Steering Drive Panel Weldment Replacement ....4-112 ARP 3.18 Die Lock Plunger and Stripper Assembly Replacement 4-113 ARP 3.19 Punch shaft Ball Bearing Replacement ......4-114 ARP 3.20 Die Stop Magnet Replacement ........4-114 GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017...

  • Page 83: Cabinet

    6. Connect the Power Cord. 3. Do ARP 1.6 to remove the Rear Cover. 4. Remove the Phillips Head Screws (4) from the Top Cover Tabs. (2 screws from front side and 2 screws from rear side) GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs...

  • Page 84: Arp 1.2 Front Door Replacement

    6. Remove the Interlock Switch (PL 1.2) from the old Door and install it on the new Door. 7. Remove the Magnet Strike Plate from the old Door and install it on the new Door. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017...

  • Page 85: Arp 1.3 Front Door Bottom Hinge Bracket Replacement

    6. Do ARP 1.2 Front Door Replacement to install the Front Door. the Screws (3). 7. Connect the Power Cord. 6. Do ARP 1.2 Front Door Replacement to install the Front Door. 7. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs...

  • Page 86: Arp 1.5 Panel Open Magnet Replacement

    4. Remove the Screws (2) and the Panel Open Magnet. Screw (2) Panel Open Magnet 5. Place the Panel Open Bracket in position and tighten the Screws (2). 6. Close the Front Door. 7. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017...

  • Page 87: Arp 1.6 Rear Cover Replacement

    5. Grasp the Rear Cover by the handle and remove the Rear Cover. Installation Procedure 1. Place the Rear Cover in position. 2. Tighten the Screws (7) on the Rear Cover. 3. Replace the MK 737s 4. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs...

  • Page 88: Arp 1.7 Upstream Rear Side Cover Replacement

    3. Insert and tighten the Screw at the left side of the Exhaust Fan Bracket Assembly. 4. Do ARP 1.6 to install the Rear Cover. 5. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 6. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017...

  • Page 89: Arp 1.8 Downstream Front Side Cover Replacement

    1. Disconnect the Power Cord. 2. Do GP 6.3 to undock the Punch from the upstream and downstream equipment. 3. Remove the Screws (6). Downstream Front Side Cover 4. Remove the Downstream Front Side Cover. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs...

  • Page 90: Arp 1.9 Downstream Rear Side Cover Replacement

    Downstream Rear Side Cover 6. Remove the Downstream Rear Side Cover. Installation Procedure 1. Place the Downstream Rear Side Cover in position. 2. Tighten the Screws (6) holding the Downstream Rear Side Cover. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-10...

  • Page 91: Arp 1.10 Door Latch Replacement

    6. Do ADJ 1.1 to adjust the Door Latch. 7. Tighten the Screws (4). 8. Close the Front Door. 9. Connect the Power Cord. 10. Test the Door Latch operation. Screw (2) 4. Remove Screws (2) from the Interlock Box. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-11...

  • Page 92: Arp 1.11 Interlock Switch Replacement

    10. Close the Front Door. 5. Press in the Tabs (2) on the sides of the Switch and remove the 11. Connect the Power Cord. Interlock Switch from the Interlock Switch Bracket. Tabs (2) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-12...

  • Page 93: Arp 1.12 Lcd Display Replacement

    LCD Display. Cable Cable 4. From the bottom side of the Top Cover, remove the Screws (3) holding the LCD Display to the Top Cover. Screws 5. Remove the LCD Display. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-13...

  • Page 94: Arp 1.13 Lcd Membrane Switch Panel Replacement

    Display. 9. Install the ground strap with M4 nut. 10. Connect the Power Cord. Connector 4. Remove the M4 nut and release the ground strap 5. Peel off the old LCD Membrane Switch GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-14...

  • Page 95: Arp 1.14 Caster Replacement

    4. Unsccrew the Caster to remove it. 5. Place the new Caster in position and screw it in. 6. Tighten the Jam Nut. 7. Lower the Punch (Cont.) 8. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-15...
  • Page 96 1. Place the Docking Bracket in position and tighten the (4x) screws. 2. Do GP 6.4 Dock the Punch to connect the Punch to the upstream and downstream devices. 3. Connect the Communication cable. 4. Connect the Power Cord. 5. Remove the Docking Bracket. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-16...

  • Page 97: Arp 1.16 Exhaust Fan And Exhaust Fan Bracket Replacement

    2. Place the Exhaust Fan Bracket Assembly in position and tighten the Screws (2). 3. Connect Cable 7715267 at Connector J20 on the Control Board (PL 5.1). 4. Do ARP 1.6 to install the Rear Cover. 5. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-17...

  • Page 98: Arp 1.17 Drive Roller Cover Removal

    7. Use the same procedure for exit side drive roller cover by removing the corresponding screws. 5. Remove (2) M4 screws from the rear frame. Installation Procedure Reverse steps to re-install the cover. Screws (2) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-18...

  • Page 99: Arp 1.18 Downstream Docking Plate Removal

    Removal Procedure 1. Disconnect Power cord. 2. Do GP 6.3 to undock the Punch from upstream and downstream equipment 3. Remove (4) M4 screws and the downstream docking plate. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-19...

  • Page 100: Paper Path

    6. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 7. Connect the Power Cord. Screws (2) 8. Do ADJ 1.2 Diverter Solenoid Adjustment. 8. Remove the Screws (2) from the Rear Frame used to mount the Lower Entrance Panel. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-20...

  • Page 101: Arp 2.2 Inner Entrance Panel Replacement

    2. Do ARP 1.17 to install the Lower Entrance Panel. 3. Do ARP 1.6 to install the Rear Cover. 4. Do GP 6.4 Dock the Punch to connect the Punch to the upstream and downstream devices. 5. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-21...

  • Page 102: Arp 2.3 Entrance Idler Panel Replacement

    4. Do ARP 1.15 to remove the Docking Bracket. 8. Disconnect the Connectors for Solenoids SOL3 & SOL4 from the header. Docking Bracket 5. Open the Cable Clamps to release all the sensor cables. Solenoid SOL3 & SOL4 Connectors GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-22...
  • Page 103 14. Do the following to transfer the Sensors, Solenoid Modules, Idler Rollers, Springs, and Panel Magents to the new weldment. • ARP 2.4 Idler roller Assembly Replacement • ARP 2.28.3 Sensor (S2, S3, S4) Replacement • ARP 2.30.2 Disengaging Roller Solenoid Replacement GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-23...
  • Page 104 8. Do ARP 1.15 to install the Docking Bracket. 9. Do GP 6.4 Dock the Punch to connect the Punch to the upstream and downstream devices. 10. Close the Front Door. 11. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-24...

  • Page 105: Arp 2.4 Acceleration Roller Idler Assembly Replacement

    Connector Sensor S5 Connector Acceleration Idler panel Handle 6. Disconnect the Accel Sensor S5 Connector at the the sensor 7. Disconnect the Acceleration Idler Roller Solenoid SOL5 Connector at the rear frame. (Cont.) GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-25...
  • Page 106 9. Do GP 6.4 Dock the Punch to connect the Punch to the upstream and downstream devices. 10. Connect the Power cord. Shaft 10. Remove the Acceleration Idler Roller Assembly. Acceleration Idler Roller Assembly GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-26...

  • Page 107: Arp 2.5 Entrance Drive Panel Assembly Replacement

    2. Do ARP 1.6 to remove the Rear Cover. 5. Do ARP 1.15 to remove the Docking Bracket. Docking Bracket 6. Do ARP 2.3 to remove the Entrance Idler Panel. Entrance Idler Panel (Cont.) GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-27...
  • Page 108 8. Unhook the Acceleration Panel Latch Springs (2). 10. Open the Cable Clamps and release the Sensor Cables. Sensor board connectors Cable Clamps 11. Disconnect the Clear Cover Sensor. Clear Cover Acceleration Panel Latch Springs sensor (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-28...
  • Page 109 13. Remove the Screws (5) that hold the Entrance Drive Panel to the Rear Frame. 14. If you cannot remove the Entrance Drive Panel, do ARP 2.16 to remove the Idler Panel Mount Bracket (PL 2.1) from the lower position only. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-29...
  • Page 110 15. Remove the Entrance Drive Panel. 14. Do ARP 1.6 to install the Rear Cover. 16. Transfer the sensor Boards and the Clear Cover Sensor to the new Panel Weldment. 15. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-30...

  • Page 111: Arp 2.6 Lower Exit Panel Replacement

    1. Place the Lower Exit Panel in position. 2. Slide the Shaft into place. 3. Install the E-clips (2) on the ends of the Shaft. 4. Close the Front Door. 5. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-31...

  • Page 112: Arp 2.7 Exit Idler Panel Replacement

    5. Open the Cable Clamps to release all the sensor cables. 7. Disconnect the Connectors for Solenoids SOL6, SOL7, & SOL8 from the header at the rear frame. Solenoid SOL6, SOL7 & SOL8 Connectors (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-32...
  • Page 113 9. Remove the E-Ring from the bottom of the Idler Panel Shaft. 12. Carefully remove the Shaft. Shaft E-Ring 13. Grasp and remove the Exit Idler Panel. 10. Remove the E-Ring from the top of the Idler Panel Shaft. E-Ring GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-33...
  • Page 114 8. Do ARP 1.18 to install the Downstream docking plate. 9. Do GP 6.4 Dock the Punch to connect the Punch to the downstream devices. 10. Close the Front Door. 11. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-34...

  • Page 115: Arp 2.8 Drive Exit Panel Replacement

    6. Remove (3) M4 nuts to remove the Bracket in Area 5 of the machine. 9. Remove (5) screws from the front frame that mount the Exit drive panel. 7. Do ARP 2.27 to remove Motor M7 by removing (4) screws. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-35...
  • Page 116 Docking plate removal to install the downstream docking plate 11. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 12. Connect the Power Cord. 11. Remove the Drive Exit Panel. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-36...

  • Page 117: Arp 2.9 Punch Lower Exit Panel Replacement

    5. Do ARP 1.17 to install Drive roller cover. 6. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 7. Connect the Power Cord. 8. Do ADJ 1.2 Diverter Solenoid adjustment. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-37...

  • Page 118: Arp 2.10 Inner Exit Panel Replacement

    4. Do ARP 1.18 to install Downstream docking plate 5. Do ARP 1.6 to install the Rear Cover. 6. Do GP 6.4 to dock the Punch to the downstream devices. 7. Connect the Power cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-38...

  • Page 119: Arp 2.11 Upper Bypass Panel Replacement

    4. Unplug the Sensors from the Upper Bypass Panel and release the sensor cables from the cable clamps. 7. Remove (2) Idler panel magnetic latches from the Upper bypass assembly by unscrewing (4) screws. 5. Remove the screw and nut for the ground strap. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-39...
  • Page 120 9. Do ARP 1.6 Rear Cover Replacement to install the Rear Cover. 10. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 11. Do ADJ 1.7Idler Panel Magnetic Latches adjustment. 12. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-40...

  • Page 121: Arp 2.12 Lower Bypass Panel Replacement

    2. Do ARP 2.11 Upper bypass panel replacement to remove the Upper bypass panel. 3. Remove (4) M4 screws from the Front frame. 4. Remove (4) M4 screws from the Rear frame. Installation Procedure Reverse the Steps in the Removal procedure. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-41...

  • Page 122: Arp 2.13 Bypass Diverter Replacement

    5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. 5. Remove the E-clip from the Diverter Shaft on the rear side. 7. Do ADJ 1.2 Diverter Solenoid Adjustment. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-42...

  • Page 123: Arp 2.14 Panel Close Magnet Replacement

    2. Remove the Screws (2) and Nuts (2). 3. Remove the Magnet Bracket. 4. Remove the old Magnet. Magnet Bracket Screws (2) 5. Place the Magnet Bracket in position and insert the Screws. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-43...

  • Page 124: Arp 2.15 Idler Roller Replacement

    GP 6.3 • For the Idler Rollers in the Bypass Panel, Open the Front Door. 5. Remove the Bearing Housing (2) at each end of the Idler Roller Shaft. (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-44...
  • Page 125 6. Place the Extension Spring (2) over the Bearing Housings (2). 7. Place the hooks on the ends of the Extension Springs (2) on the notches at the top of the Bushing Forks (2). 8. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-45...

  • Page 126: Arp 2.16 Idler Panel Mount Bracket Replacement

    2. Do ARP 1.6 to install the Rear Cover. 3. Connect the Power Cord. Idler Panel Mount Bracket NOTE: To remove the Entrance Drive Panel (ARP 2.1), you must only remove the lower Idler Panel Mount Bracket.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-46...

  • Page 127: Arp 2.17 Flange Ball Bearing Replacement

    (PL 2.4).- shown in green color 3. Remove the E-Ring. 4. Remove the Flat Washer. 5. Remove the Flange Ball Bearing. NOTE: To Replace a Bearing from the rear side, do ARP 2.24 to remove the Pulley. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-47...

  • Page 128: Arp 2.18 Snap-In Bearing Replacement

    Entrance Idler Panel Replacement • ARP 2.5 Acceleration Roller Idler Assembly Replacement • ARP 2.7 Upper Bypass Panel Replacement • ARP 2.9 Exit Idler Panel Replacement • ARP 2.13 Lower Exit Panel Replacement GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-48...

  • Page 129: Arp 2.19 Bearing Housing Replacement

    3. Place the new Bearing Housings (2) on the ends of the Shaft with the flange of the Bearing facing in toward the Idler Roller. Bearing Housing Bearing flange 4. Do ARP 2.15 to install the Idler Roller. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-49...

  • Page 130: Arp 2.21 Accel Idler Latch Shaft, Rear Latch And Front Latch Assembly Replacement

    4. Unhook the Extension Springs from the Accel Idler Panel Front and 1. Place the Accel Idler Latch Handle in position and tighten the Screws Rear Latches. (2). 2. Close the Front Door. 3. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-50...
  • Page 131 6. Remove the E-clip from the Accel Idler Shaft on the rear side. 10. For the Accel Idler Panel Front Latch Assembly, slide the shaft towards the rear side to remove. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-51...
  • Page 132 11. Remove Accel Panel Rear and Front Latch assemblies to remove the Accel Idler Latch shaft. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-52...
  • Page 133 8. Hook the Extension Springs to the Accel Idler Panel Front and Rear Latches. 9. Do ARP 3.1.2 to install the Punch Module. 10. Do ARP 1.6 to install the Rear Cover. 11. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-53...

  • Page 134: Arp 2.22 One Way Clutch And Pulley Sub-Assembly Replacement4-54

    4. Place the new One Way Clutch Assembly on to the Shaft. 7. Do ARP 2.25.1 to install the 534T Belt 5. Install the Washer and the E-Clip. 8. Connect the Power Cord. 6. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-54...

  • Page 135: Arp 2.24 Timing Pulley Replacement

    8. Do ADJ 1.4 Timing belt adjustment for the appropriate belt tension adjustment. 9. Do ARP 1.6 to install the Rear Cover. 5. Remove the Timing Pulley by sliding it out. 10. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-55...

  • Page 136: Arp 2.25 Timing Belt Replacement

    N1 and N2 ARP 2.25.3 4-58 N2 and N3 N8 and N9 Tensioner 4. Place the new Belt in position around the Pulleys (11). Use the following procedures to Replace the belts. (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-56...

  • Page 137: Arp 2.25.2 134T Belt Replacement

    4. Place the new Belt in position around the Pulleys. 5. Adjust the Belt Tension per ADJ 1.4 Timing Belt Adjustment. 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-57...

  • Page 138: Arp 2.25.3 150T Belt Replacement

    4. Place the new Belt in position around the Pulleys. 7. Connect the Power Cord. 5. Adjust the Belt Tension per ADJ 1.4 Timing Belt Adjustment. 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-58...

  • Page 139: Arp 2.26 Drive Roller Assembly Replacement

    Shaft at the front of the machine. 1. Do ARP 1.6 to remove the Rear Cover. E-Ring 2. Open the Front Door. 3. Locate the appropriate Drive Roller. Washer Drive Roller Shaft (Cont.) GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-59...
  • Page 140 Drive Roller Shaft 11. Connect the Power Cord. 9. Remove the Drive Roller. Drive Roller 10. Remove the Bearing from the front of the machine. 11. Remove the Bearing from the rear of the machine. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-60...

  • Page 141: Arp 2.26.1 Drive Roller N5 Replacement

    4. Loosen the nuts (2) on the Tensioner of the M2 motor belt. Tensioner 7. Slide the Pulley off the Roller Shaft. Nuts (2) 5. Remove the retaining ring from the shaft of roller N5. (Cont.) GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-61...
  • Page 142 E-Ring and Washer 9. Remove the E-Ring at the front side of the Shaft. Washer and Ball Bearing 11. Remove the Ball Bearing from the rear side of the Shaft. E-Ring Ball Bearing (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-62...
  • Page 143 9. Move the Tensioner of the M2 motor belt into position and tighten the Screws (2). 10. Do ARP 3.1 to install the Punch Module. 11. Do ARP 1.6 to install the Rear Cover. 12. Close the Front Door. 13. Connect the Power Cord. Drive Roller. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-63...

  • Page 144: Arp 2.27 Stepper And Mount Assembly Replacement

    Screws (4). 8. Adjust the corresponding belt tension per ADJ 1.4 Timing belt adjustment procedure. 9. Connect the Motor Connector. 10. Do ARP 1.6 to install the Rear Cover. 11. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-64...

  • Page 145: Arp 2.28 Paper Path Sensor Replacement

    5. Remove the old Sensor. ARP 2.25.7 ARP 2.25.4 6. Place the new Sensor in position, then install the Barrell Screw. 7. Close the Front Door. ARP 2.25.7 8. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-65...

  • Page 146: Top, Middle, & Bottom Exit Sensor (S22, S23, S24) Replacement

    6. Remove the old Sensor. 7. Place the new Sensor in position, then install the Barrell Screw. 8. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 9. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-66...

  • Page 147: Arp 2.28.3 Accel Sensor (S5) Replacement

    5. Remove the old Sensor. 6. Place the new Sensor in position, then install the Barrell Screw. 7. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 8. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-67...

  • Page 148: Arp 2.28.4 Align Home Sensor (S28) Replacement

    9. Do GP 6.4 to dock the Punch to the upstream and downstream 4. Remove the M3 Screws (2) that secure the Sensor to the Bracket. equipment. 10. Connect the AC power cord Sensor Bracket Screws (2) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-68...

  • Page 149: Arp 2.28.5 Backage Sensor Board Assembly (S18, S19) And Backage Sensor Board Assembly (S20, S21) Replacement

    12. Do ARP 1.6 to install the Rear Cover. 13. Connect the Power Cord. Drive Entrance Panel Backage Sensor Board (S18, S19) • The lower board is the Backage Sensor Board (S18, S19). GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-69...

  • Page 150: Arp 2.28.6 Skew Sensor Board (S6 - S10) Replacement

    8. Connect the Sensor Board Connector. 9. Do ARP 3.1 to install the Punch Module. 10. Do ARP 1.6 to install the Rear Cover. 11. Connect the Power Cord. Skew Sensor Board Connector Skew Sensor Board GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-70...

  • Page 151: Arp 2.28.7 Alignment Sensor Board (S11 - S15) Replacement

    5. Release the Cable Clamp and move the Cable out of the way. 6. Remove the M4 Nuts (2) and remove the steering idler roller cover. M4 nuts (2) Washers (2) 11. Remove the Alignment Sensor Board. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-71...
  • Page 152 Cable Clamps. 19. Connect the Skew Sensor Board Connector. 20. Do ARP 3.1 to install the Punch Module. 21. Do ARP 1.6 to install the Rear Cover. 22. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-72...

  • Page 153: Arp 2.28.8 Backage Sensor Board (S16, S17) Replacement

    10. Do ARP 1.6 to install the Rear Cover. 11. Connect the Power Cord. Backage Sensor Board 4. Disconnect the Sensor Board Connector at the Board. 5. Remove the Nuts (3), Washers (3), and the Backage Sensor Board. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-73...

  • Page 154: Arp 2.29 Motor Driver (Stepper Board) Replacement

    6. Disconnect the Cables from the Motor Driver Board. 10. Do ARP 1.6 to install the Rear Cover. 7. Set the Dip switches (6) on the new Motor Driver in accordance with 11. Connect the Power Cord. the table below. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-74...

  • Page 155: Arp 2.30 Solenoid Replacement

    Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury. 5. Disconnect the inline Connector for the Diverter Solenoid sub- assembly. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-75...
  • Page 156 Installation Procedure 1. Place the new Solenoid in position and tighten the Screws (2) to the rear frame and two screws to the diverter shaft 2. Connect the inline Connector for the Diverter Solenoid. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-76...

  • Page 157: Arp 2.30.2 Entrance Idler Solenoid Replacement

    10. Close the Front Door. Clamps 11. Do GP 6.4 Dock the Punch. 10. Close the Front Door. 12. Connect the Power Cord. 11. Do GP 6.4 Dock the Punch. 12. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-77...

  • Page 158: Arp 2.30.4 Exit Idler Solenoid Replacement

    9. Connect the Solenoid Connector. 10. Place the the Cable into the Cable Clamps and close the Cable Clamps 11. Close the Front Door. 12. Do GP 6.4 Dock the Punch. 13. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-78...

  • Page 159: Punch Module

    3. Open the Front Door. 4. If a die set is installed, remove it and store it in the die storage rack. 6. Remove the M4 X 10 Phillips Head Screw and the Die Lock Handle. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs...
  • Page 160 11. Disconnect the Connector for Solenoid SOL2. 8. Go to the rear of the Punch. 9. Disconnect the Connectors (2) for Sensors S6-S10 and S11-S15. 12. Disconnect the Connector for the M5 Motor Driver. (Cont.) (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-80...
  • Page 161 13. Disconnect the Connectors (2) for the M3 Header and the M4 15. Disconnect the Connector for Sensors S16 and S17. Header. 16. Disconnect the Connector for Punch Motor M10. 14. Disconnect the Die Set Recognition Connector. (Cont.) GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-81...
  • Page 162 Use a Phillips Head Screwdriver to remove the Screw from the punch. Lift the punch off the rail- DO NOT let it drop on the right Punch Module Mount Bracket. control board. • Remove the right Punch Module Mount Bracket. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-82...

  • Page 163: Arp 3.1.2 Punch Module Installation

    6. Install the Die Lock Handle and tighten the M4 X 10 Phillips Head Screw. 7. Install the Die Set (see Operation Instructions Manual). 8. Close the Front Door. 9. Do ARP 1.6 to install the Rear Cover. 10. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-83...

  • Page 164: Arp 3.2 Chip Tray Home Switch Replacement

    6. Connect Cable 7715485 at the Chip Tray Home Switch. 7. Put the Chip Tray in position and push the Chip Tray Assembly in firmly until it latches. 8. Close the Front Door. Chip Tray 9. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-84...

  • Page 165: Arp 3.3 Chip Level Emitter Replacement

    9. Put the Chip Tray in position and push the Chip Tray Assembly in 10. Close the Front Door. firmly until it latches. 11. Connect the Power Cord. 10. Close the Front Door. 11. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-85...

  • Page 166: Arp 3.5 Punch Motor Replacement

    4. Do ARP 3.6 Punch Motor Belt Replacement (Timing Belt) to install the Punch Motor Belt. 5. Do ARP 3.1 to install the Punch Module. 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-86...

  • Page 167: Arp 3.6 Punch Motor Belt Replacement (Timing Belt)

    5. Remove the Nylon Washer. Belt 6. Remove the Ball Bearing. 7. Remove the Screws (2) and the Bearing Bracket. 9. Place the new Belt around the Timing Pulley on the Punch Motor and the Clutch pulley. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-87...
  • Page 168 NOTE: The tension on the Belt is set using the reference marks on the punch motor bracket (see ARP 3.5). Mark 14. Do ARP 1.6 to install the Rear Cover. 15. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-88...

  • Page 169: Arp 3.7 Clutch Or Clutch Pulley Replacement

    You can press down on the actuator and turn the punch shaft to orient the set screw in any direction for easy access. Screws Pulley and Flange 6. Remove the Lock Nut and the long M6 Screw. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-89...
  • Page 170 4. Put a drop of Loctite on each Set Screw. 5. Tighten the Set Screws (2). 6. Place the long M6 Screw and the Lock Nuts (2) in position. 9. Recheck the gap. (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-90...
  • Page 171 13. Do ARP 3.19 Ball Bearing Replacement to install the Ball Bearing. 14. Do ADJ 1.5 Punch Cam Indexing. 15. Do ARP 3.1.2 Punch Module Installation. 16. Do ARP 1.6 to install the Rear Cover. 17. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-91...

  • Page 172: Arp 3.8 Punch Alignment Stepper Motor And Pulley Replacement, And Alignment Stepper Bracket Replacement

    10. Do ARP 3.1 to install the Punch Module if necessary 11. Close the Front Door. 12. Do ARP 1.6 to install the Rear Cover. 13. Connect the Power Cord. Punch Alignment Stepper Motor (M5) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-92...

  • Page 173: Arp 3.9 Steering Module Replacement

    Remove the Alignment stepper Belt from the Pulley. 6. Pull the Alignment stepper belt in through the hole in the Frame. 4. Disconnect the Skew Sensor Board Connector. Belt Skew Sensor Board Connector GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-93...
  • Page 174 10. Remove the Phillips Screws (8)- (4) from front side and (4) from rear side • Press down on the top tab to remove it from the top side. Then press the bottom tab to release the connector fully. Screws (8) 8. Release the Cable Clamp GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-94...
  • Page 175 6. Tighten the Phillips Screws (2). 7. Do ARP 3.1 to install the Punch Module. 8. Close the Front Door. 9. Do ARP 1.6 to install the Rear Cover. 10. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-95...

  • Page 176: Arp 3.10 Ground Strap Replacement

    4. Do ARP 3.9 to remove the Steering Module. 8. Remove the Steering Carriage Ground Strap. Steering Module 5. Remove the Phillips Screw from the Motor Bracket on the Drive Panel Steering Sub Assembly. Motor Bracket Screw Ground Strap GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-96...
  • Page 177 4. Place the Ground Strap into the Wire Saddles. 5. Do ARP 3.9 to install the Steering Module. 6. Do ARP 3.1 to install the Punch Module. 7. Do ARP 1.6 to install the Rear Cover. 8. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-97...

  • Page 178: Arp 3.11 Alignment Carriage Sub Assembly Replacement

    7. Remove the drive roller shaft and all the components on the drive shaft. (4 plastic washers; 2 springs; 2 drive rollers; 2 belts; 4 e-clips) Steering Module 5. Remove the Steering Idler and Drive Panel assemblies by removing the M3 Nuts (4) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-98...
  • Page 179 Look at the images for selecting the proper cable for the motors: Align Home Sensor Bracket 9. Remove Left and Right Steering Stepper Motors along with their corresponding cables, by removing the Screws (8). 7715529 GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-99...
  • Page 180 7715528 2. Do ARP 3.9 to install the Steering module. 3. Do ARP 3.1.2 to install the Punch Module. 4. Do ARP 1.6 to install the Rear Cover. 5. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-100...

  • Page 181: Arp 3.12 Steering Stepper Motor Replacement

    5.5mm nut driver that will reach the (4) screws through the opening in the punch frame. 8. Remove the Motor. However to remove the rear side steering motor, Alignment stepper motor sub-assembly needs to be removed- ARP 3.8 GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-101...
  • Page 182 4. Install the Align Home Sensor Bracket and tighten the M3 Screws (2). 5. Do ARP 3.9 to install the Steering Module. 6. Do ARP 3.1 to install the Punch Module. 7. Do ARP 1.6 to install the Rear Cover. 8. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-102...

  • Page 183: Arp 3.13 Steering Motor Belt (65 Groove) Replacement

    5. Slide the Shaft in the opposite direction so that the Steering Drive Roller Spring, (2) plastic washers and Steering Drive Roller can be removed (from the side that needs the part replaced). GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-103...
  • Page 184 3. Install the E-Rings on the Steering Drive Roller Shaft. 4. Do ARP 3.1 to install the Punch Module. 5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-104...

  • Page 185: Arp 3.14 Steering Drive Roller Shaft Replacement

    2. Do ARP 1.6 to remove the Rear Cover. 3. Do ARP 3.1 to remove the Punch Module. 6. Remove the Shaft from the Drive Panel Steering Sub Assembly. 4. Do ARP 3.9 to remove the Steering Module. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-105...
  • Page 186 Washers (2) on each end of the Shaft. 9. Do ARP 3.9 to install the Steering Module. 10. Do ARP 3.1 to install the Punch Module. 11. Do ARP 1.6 to install the Rear Cover. 12. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-106...

  • Page 187: Arp 3.15 Steering Idler Panel Weldment Replacement

    6. Remove the Steering Idler Panel Sub Assembly. 4. Unplug the Skew Senor and release the Cable Clamp. 7. Be sure not to lose the spacers on either end of the drive panel. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-107...
  • Page 188 2. Place the Steering Idler Panel Sub Assembly in position on the Drive Panel Steering Sub Assembly. 3. Install the Screws (4). 4. Do ARP 3.1 to install the Punch Module. 5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-108...

  • Page 189: Arp 3.16 Steering Idler Roller Assembly Replacement

    3. Do ARP 3.1 to remove the Punch Module. 7. Remove the Roller Cover. 8. Gently move the Springs (2) off the ends of the Roller. 4. Disconnect the Skew Sensor Board Connector. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-109...
  • Page 190 Cable Clamp. 7. Connect the Skew Sensor Board Connector. 8. Do ARP 3.1 to install the Punch Module. 9. Do ARP 1.6 to install the Rear Cover. 10. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-110...

  • Page 191: Arp 3.16.1 Steering Idler Roller Bearing Replacement

    1. Do ARP 3.16 Steering Idler Roller Replacement to remove the Steering Idler Roller. Steering Idler Roller Assembly 2. Remove the Steering Idler Roller Bearing (2) from the ends of Shaft on the Steering Idler Roller Assembly. Steering Idler Roller Bearing GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-111...

  • Page 192: Arp 3.17 Steering Drive Panel Weldment Replacement

    4. Do ARP 3.15 to install the Steering Idler Panel Sub Assembly. 5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. 4. Remove the Spacers (2). Spacer Spacer GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-112...

  • Page 193: Arp 3.18 Die Lock Plunger And Stripper Assembly Replacement

    Stripper 7. Install the Plunger and Stripper Assy. 8. Do ARP 3.1 to install the Punch Module. Screws (2) 9. Do ARP 1.6 to install the Rear Cover. 10. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-113...

  • Page 194: Arp 3.19 Punch Shaft Ball Bearing Replacement

    6. Place the new Ball Bearing in position. 7. Place the Nylon Washer in position. 8. Place the E-Ring in position. 9. Do ARP 1.6 to install the Rear Cover. 10. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-114...

  • Page 195: Arp 3.21 Die Lock Handle Replacement

    3. Remove the Phillips Screw and the Die Stop Handle. 4. Place the new Die Stop Handle in position and tighten the Phillips Screw. 5. Close the front Door. 6. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-115...

  • Page 196: Arp 3.22 Die Lock Shaft Replacement

    8. Remove the Socket Head Cap Screw and Split Lock Washer from the Cam and the Shaft at the front of the Punch Module. Screw 6. Remove the Shoulder Screw from the hole in the Shaft at the rear of the Punch Module. Shoulder Screw GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-116...
  • Page 197 Punch Module (cam portion against side Frame). 2. Insert the Die Lock Shaft through the hole at the front of the Punch Module and through the hole in the Cam. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-117...

  • Page 198: Arp 3.23 Die Rail Assembly And Die Rail Springs Replacement

    9. Die rail springs can be replaced at this point by unscrewing M2 screws (4) and M2 lockwashers (4). If you are replacing only the springs, go to Installation procedure. 6. Remove the Screws (2) that hold the Dieset Recognition Bracket. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-118...
  • Page 199 Cable Clamps. 10. Do ARP 3.1 to install the Punch Module. 11. Do ADJ 1.6 Die set recognition board adjustment. 12. Do ARP 1.6 to install the Rear Cover. 13. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-119...

  • Page 200: Arp 3.24 Alignment Sensor Bracket And Alignment Sensor Bottom Guide Replacement

    8. Remove both upper and lower brackets as shown, do not pull on the Align sensor wires. 5. Remove the Steering Idler Roller Cover. 9. The lower bracket can be replaced at this time. 6. Unplug the Alignment Sensor Connector GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-120...
  • Page 201 6. Connect the Skew Sensor Connector and place the Cable in the Cable Clamps. 7. Do ARP 3.1 to install the Punch Module. 8. Do ARP 1.6 to install the Rear Cover. 9. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-121...

  • Page 202: Arp 3.25 Punch Module Mount Pin Replacement

    5. Place the new Mount Pin in position and tighten the Screw. 6. Do ARP 3.1 to install the Punch Module. 7. Close the Front Door. 8. Do ARP 1.6 to install the Rear Cover. 9. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-122...

  • Page 203: Arp 3.26 Backgage Sensor Bracket Weldment And Backgage Sensor Lower Bracket Replacement

    6. Connect the Power Cord. 5. If replacing only the lower bracket, replace the Bracket then go to the installation procedure. 6. Unplug the Backgage Sensor and release the wires from the Cable Clamps. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-123...

  • Page 204: Arp 3.27 Die Set Recognition Replacement

    6. Connect the Die Set Recognition Cable. 7. Do ARP 1.6 to install the Rear Cover. 8. Do ADJ 1.6 Die Set Recognition board adjustment procedure. 9. Connect the Power Cord. Die Set Recognition Cable (Cont.) GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-124...

  • Page 205: Power Supply

    3. Dsiconnect Connectors J1 and J3 from the Main Control Board. Grommet Connector 4. Remove the M4 Screw (1) and remove the Ground Cable from the Power Supply. Screw 5. Remove the M4 Screws (4) from the side of the Base Frame. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-125...
  • Page 206 3. Place the Ground Cable in position on the Power Supply and tighten the M4 Screw (1). 4. Connect Connectors J1 and J3 to the Main Control Board. 5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-126...

  • Page 207: Arp 4.2 Ac Filter Replacement

    5. Remove the Wires (3) and the AC Filter. 6. Place the new AC Filter in position and tighten the Screws (2). 7. Do ARP 1.6 to install the Rear Cover. 8. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-127...

  • Page 208: Electronics And Control

    2. Do ARP 1.6 to remove the Rear Cover. 3. Remove the M3 Screws (6) from the Main Control Board and the the Comm Board. 7. Disconnect the plug-in Connector and remove the Comm Board. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-128...
  • Page 209 J16 COMM Board 7715455 7715467 6. Do ARP 1.6 to install the Rear Cover. 7715466 7. Connect the Power Cord. 7715536 7715451 7715485 7715477 7715473 7715453 7715495 7715468 7715457 7715456 7715476 7715493 7715494 7715487 7715492 GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-129...

  • Page 210: Arp 5.2 Comm Board Replacement

    3. Disconnect the Connectors (3). 4. Connect the Power Cord. • Connector J14 • Connector J15 • Connector J16 4. Using pliers release (2) standoffs and remove the Comm board by pulling down on the plug-in connector. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-130...

  • Page 211: Arp 5.3 Dieset Recognition Reader Board Replacement

    6. Connect the Connector to the Dieset Recognition Reader Board. 7. Do ADJ 1.6 Dieset Recognition Board Adjustment to set the Dieset Recognition Reader Board. 8. Do ARP 1.6 to install the Rear Cover. 9. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-131...

  • Page 212: Adjustments

    Some machine components contain 8. Test the Door Latch operation. dangerous electrical voltages that can result in electrical shock and possible serious injury. 1. Disconnect the Power Cord. 2. Open the Front Door. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-132...

  • Page 213: Adj 1.2 Diverter Solenoid Adjustment

    Entrance Panel. Shim (0.25 to 0.5mm) 4. When the solenoid in not actuated, it needs to rest on the Diverter limiter bracket. To properly adjust the position of the limiter bracket do the following: GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-133...
  • Page 214 NOTE: Raising the Limiter Bracket too high will position the diverter gate higher, which will obstruct the paper flow and cause jams. 5. Check the clearance between the Diverter and the cutout in the Lower Entrance Panel at both sides. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-134...

  • Page 215: Adj 1.3 Die Stop Magnet Adjustment

    9. Install the Die Set (see Operator Manual). 10. Close the front Door. 3. Loosen the Nut and Lock Screw. 4. Rotate the Die Set Magnet to adjust the position of the Die Set Stop. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-135...

  • Page 216: Adj 1.4 Timing Belts Adjustment

    7. Do ARP 3.1 to install the Punch Module. 8. Do ARP 1.6 to install the Rear Cover. 5. Adjust the belt tension such that there is a deflection of 1~2mm. 9. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-136...
  • Page 217 3. Loosen the the tensioner. 4. Adjust the belt tension such that there is a deflection of 6~8mm. 5. Tighten the tensioner 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-137...
  • Page 218 3. Loosen the the tensioner. 4. Adjust the belt tension such that there is a deflection of 3~5mm. 5. Tighten the tensioner 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-138...
  • Page 219 3. Loosen the the tensioner. 4. Adjust the belt tension such that there is a deflection of 4~6mm. 5. Tighten the tensioner 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power cord. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-139...
  • Page 220 5. Adjust the belt tension such that there is a deflection of 1~2mm. 6. Tighten the Phillips Screws (4). 7. Do ARP 3.1 to install the Punch Module. 8. Do ARP 1.6 to install the Rear Cover. 9. Connect the Power Cord. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-140...

  • Page 221: Adj 1.5 Punch Clutch Indexing

    (±5° from horizontal is acceptable). See below for an image of a properly indexed punch shaft. 3. Disconnect the Power Cord. 4. Do ARP 1.6 to remove the Rear Cover. 5. Do ARP 3.1 to remove the Punch Module. (Cont.) GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-141...
  • Page 222 For some 230v machines, moving the stop collar towards the pulley may not expose the teeth completely. In such instances, remove the pulley off the clutch (3 sets of socket head screws and washers), see ARP 3.7 Clutch Pulley replacement. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-142...
  • Page 223 In this instance the cam needs to stop earlier, therefore rotate the Stop Collar Clockwise (when viewed from the rear side). This is done by manually lowering the pawl and freeing the Stop collar to rotate. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs...
  • Page 224 Alternately “Cycle Punch” Function Test from Service mode can be performed. After a punch cycle the flat in the front side would have returned to horizontal position (as shown in the pictures of Step# 1). GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-144...

  • Page 225: Adj 1.6 Dieset Recognition Board Adjustment

    5. Tighten the Screws (2) that hold the Dieset Recognition Reader Board. 3. Insert a die set until the Dieset is about to contact the spring clips in 6. Do ARP 1.6 to install the Rear Cover. the Reader Board. GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-145...

  • Page 226: Adj 1.7 Idler Panel Magnetic Latches Adjustment

    (to eliminate the play in the magnet) and tighten both screws. The screws should be tightened while the panel is closed firmly and the magnet pulled away as shown. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-146...

  • Page 227: Adj 1.8 Drive Panel Position Adjustment

    Front frame and (5) screws from the rear frame. 2. Using the Reference holes in the front/rear frame (5 holes in the front frame and 5 holes in the rear frame) and the sheet metal panel, GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs...
  • Page 228 1.5±0.5mm through the drive panel. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-148...
  • Page 229 Front frame and (5) screws from the rear frame (Cover plate of Jam 1.5±0.5mm through the drive panel. area 5 needs to be removed). GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-149...
  • Page 230 1.5±0.5mm through the drive panel. 1. To adjust the position of the drive panel loosen (4) screws from the Front frame and (4) screws from the rear frame. GBC StreamPunch Ultra/Ultra MP Adjustments/Repairs 02-03-2017 4-150...
  • Page 231 Notes: GBC StreamPunch Ultra/Ultra MP 02-03-2017 Adjustments/Repairs 4-151...
  • Page 232 5. Parts List (PL) Section Contents PL 6.1. Wiring Drawing (StreamPunch Ultra 7715763) ....34 PL 6.2. Wiring Drawing (StreamPunch Ultra MP 7718555) ....35 1. Main Assembly ................. 2 PL 6.3. PCB’S Main Control Board and Communication Board ..36 PL 1.1.

  • Page 233: Main Assembly

    1.Main Assembly ITEM Part # DESCRIPTION PL 1.1. Final Assembly 7715700 STREAMPUNCH ULTRA, 115V 7715800 STREAMPUNCH ULTRA, 230V 7718500 STREAMPUNCH ULTRA MP, 115B 7718600 STREAMPUNCH ULTRA MP, 230V Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP...

  • Page 234: 1.2. Cabinet - Covers

    BRACKET, FRONT DOOR, BOTTOM, SP 7718529 VRC52254 (Ultra MP) ULTRA MP 7715766 VRC52205 BRACKET, DOOR, MAGNET, COVER, SIDE, DOWNSTRM, FRONT, SP 7715767 VRC52206 (Ultra) ULTRA COVER, SIDE, DOWNSTREAM, FRONT, 7718541 VRC52255 (Ultra MP) SP ULTRA MP GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List...

  • Page 235: Frame Assembly

    BRACKET, IDLER PANEL MOUNT 7715150 VRC52091 PANEL WELDMENT, DRIVE, EXIT PANEL WLDMNT, 7715128 VRC52088 BYPASS,LOWER SNAP-IN BEARING, 6MM ID 1821209 VRC52003 [Qty. (2) used on all Idler panels- #A, #B, #D, #E and #5 Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP...

  • Page 236: 2.2. Frame Assembly- Front Side

    LATCH, BYPASS 7715637 VRC52184 POWER SUPPLY, 24V, MW SP 480, 7715789 VRC52211 MAGNET, PANEL, OPEN, WEAK 7708163 VRC52064 CAP, RUBBER, RAIN BLUE 7715630 VRC52182 CASTER, ADJUSTABLE 1823913 VRC52039 SCREW, HX, W/SEMS, M3 X 8 GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List...

  • Page 237: 2.3. Frame Assembly - Rear Side

    SOLENOID, BRACKET, DIVERTER, SUB ASSY 7715818 VRC52217 WIRE SADDLE, MEDIUM, LOCKING TOP, V-0 7715819 VRC52218 WIRE SADDLE, LARGE, LOCKING TOP, V-0 7715817 VRC52216 WIRE SADDLE, SMALL, LOCKING TOP, V-0 7715201 VRC52269 STEPPER MOTOR PULLEY Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP...

  • Page 238: 2.4. Frame Assembly - Drive Rollers

    BEARING, BALL, FLANGE 6X13X5, SUJ2 1822005 VRC52018 WASHER, FLAT, 6.025 X 8 X 0.75 1822202 VRC52024 E-RING, JE-5 7706532 VRC52063 BEARING BALL FLANGE 1925222 VRC52049 WASHER FLAT, 1/4X3/8X/1/32 7715862 VRC52224 ONE WAY CLUTCH SUB ASSEMBLY GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List...

  • Page 239: 2.5. Frame Assembly - Internal Parts

    CHIP TRAY SENSOR MOUNT ASSY 7715213 VRC52104 SHAFT, ACCEL IDLER LATCH 7715216 VRC52106 LATCH, ASSY, REAR, ACCEL IDLER PANEL 7715222 VRC52108 LATCH, ASSY, FRONT, ACCEL IDLER PANEL 7715637 VRC52184 POWER SUPPLY, 24V, MW SP 480, Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP...

  • Page 240: 2.6. Frame Assembly- Motors And Motor Drivers

    M4 STEPPER DRIVER 7715275 VRC52120 DRIVER AND BRACKET ASSY, TWO PHASE M5 STEPPER DRIVER 7715275 VRC52120 DRIVER AND BRACKET ASSY, TWO PHASE SEE PL 6.3 FOR STEPPER MOTOR M3, M4 AND M5 POSITIONS GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List...

  • Page 241: 2.7. Frame Assembly- Sensors

    BYPASS SENSOR, MIDDLE 7715597 VRC52178 ALIGN HOME SENSOR 7711970 VRC52065 CHIP LEVEL SENSOR - EMITTER 7711973 VRC52066 CHIP LEVEL SENSOR - RECEIVER 7715774 VRC52207 CLEAR COVER SENSOR-EMITTER 7711973 VRC52066 CLEAR COVER SENSOR-RECEIVER Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-10...

  • Page 242: 2.8. Frame Assembly- Solenoids / Switches

    SOL 6 BOTTOM EXIT IDLER SOLENOID, 7715223 VRC52109 SOL 7 MIDDLE 7715223 VRC52109 SOL 8 EXIT IDLER SOLENOID, TOP FRONT DOOR INTERLOCK 7610501 VRC52058 SWITCH CHIP TRAY HOME SWITCH 7715186 VRC52097 ASSEMBLY GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-11...

  • Page 243: 2.9. Frame Assembly- Belts

    VRC52009 BELT, 534T, 2MM 2GT 7715204 VRC52100 PULLEY,TIMING,2MM 2GT,30T 7715206 VRC52101 BELT, 179T, 2MM 2GT 7715243 VRC52115 BELT, 150 T, 2MM 2GT 7715245 VRC52116 TENSIONER ASSEMBLY 7715246 VRC52117 BELT, 134T, 2MM 2GT Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-12...

  • Page 244: Paper Path

    BOARD ASSY, BACKGAGE SENSOR 7715871 VRC52226 PANEL WLDMNT,DRIVE,ENTRANCE,SERVICE 1822108 VRC52021 WASHER, FLAT, 4.1X 8X1.5 1822117 VRC52023 WASHER, 3.2ID, 8OD, 0.75MM THICK 1823903 VRC52033 SCREW, PHILLIPS, HX HD M4X8 S20, S21 S18, S19 GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-13...

  • Page 245: 3.2. Paper Path- Entrance Idler Panel

    7715625 VRC52179 WIRE SADDLE, SHORT 7715629 VRC52181 SCREW, BARREL, M4, 7MM DEEP 7715639 VRC52185 WIRE SADDLE,SMALL,SIDE OPEN 7715873 VRC52228 PANEL WLDMT,IDLER,ENTRY 7714679 VRC52234 GROUND STRAP, M4 7708163 VRC52064 CAP, RUBBER SOL3 SOL4 Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-14...

  • Page 246: 3.3. Paper Path- Acceleration Roller Idler

    SPRING,TRANSPORT IDLR ROLLER 7715382 VRC52133 BEARING HOUSING ASSY 7715817 VRC52216 WIRE SADDLE, SMALL 7715629 VRC52181 SCREW, BARREL, M4, 7MM DEEP 7715875 VRC52230 PANEL WLDMNT, IDLER, ACCEL 7714679 VRC52234 GROUND STRAP, M4 SOL5 GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-15...

  • Page 247: 3.4. Paper Path- Exit Idler Panel

    VRC52179 WIRE SADDLE, SHORT 7715629 VRC52181 SCREW,BARREL,M4,7MM DEEP 7715639 VRC52185 WIRE SADDLE,SM,SIDE OPEN 7715874 VRC52229 PANEL WELDMENT,IDLER,EXIT 7714679 VRC52234 GROUND STRAP, M4 7708163 VRC52064 CAP, RUBBER SOL 8 SOL 7 SOL 6 Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-16...

  • Page 248: 3.5. Paper Path- Upper Bypass Panel

    AND S1B (Ultra MP) 7715629 VRC52181 SCREW, BARREL, M4, 7MM DEEP 7715872 VRC52227 PANEL WELDMENT, BYPASS, UPPER 7714679 VRC52234 GROUND STRAP, M4 7708163 VRC52064 CAP, RUBBER 1822117 VRC52023 WASHER, 3.2ID, 8OD, 0.75MM THICK GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-17...

  • Page 249: 3.6. Paper Path- Disengaging Roller Solenoid

    Ricoh Part ITEM Description Part # PL 3.6. Paper Path- Disengaging Roller Solenoid SOL 3 SOL 4 SOL 5 MODULE, SOLENOID, 7715223 VRC52109 SOL 6 DISENGAGING ROLLER SOL 7 SOL 8 Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-18...

  • Page 250: Punch Module

    * For machines with Serial numbers prior to BI10008L (115V) and BI10036L (230V): If Item #14 VRC52231 is replaced, also replace below three items Item #4 VRC52070 (PL 4.10) Item #7 VRC52082 (PL 4.10) Item #8 VRC52107 (PL 4.10) GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-19...

  • Page 251: 4.2. Punch Module (Continued)

    BELT, TIMING, 80 GROOVE, 5MM HTD 7715238 VRC52113 BRACKET & BEARING ASSY,DIE LOCK 7715239 VRC52114 PLUNGER & STRIPPER ASSY,DIE LOCK 7715320 VRC52122 MAGNET, DIE STOP 7715374 VRC52128 SPRING, DIE LOCK RETURN 1824001 VRC52040 NUT, KEPS M4 Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-20...

  • Page 252: 4.3. Punch Module- Motors/Sensors

    THOSE BELOW. USE 7715694 FOR ALL OTHER MACHINES MODEL NUMBER SERIAL NUMBER * SWITCH ON ALIGNMENT BOARD SHOULD BE 7715700 EC10012L PLACED IN THE OFF(H) POSITION. 7715800 EB10026L-27L, ED10001L FORWARD 7718500 EE10032L 7718600 EE10042L GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-21...

  • Page 253: 4.4. Punch Module- Steering Module

    SCREW,PHILIPS-HEX LOCK, M3X8 1824002 VRC52041 NUT, KEPS, M3 7715445 VRC52139 WIRE CLAMP, EDGE, SMALL 7715597 VRC52178 SENSOR, VEIN, BRACKET, SUB ASSLY 7715779 VRC52209 GROUND STRAP, STEERING CARRIAGE ALIGNMENT CARRIAGE,SUB ASSY, 7715877 VRC52232 SERVICE Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-22...

  • Page 254: Assembly

    VRC52062 BEARING, DOUBLE "D" FLANGE 7715062 VRC52078 PANEL WELDMENT,IDLER,STEERING 7715379 VRC52131 SPRING, STEERING IDLER ROLLER 7715648 VRC52187 WIRE CLAMP, LOCKING 7715692 VRC52190 BOARD ASSY, SKEW SENSOR 7715816 VRC52215 ROLLER ASSY, IDLER, STEERING GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-23...

  • Page 255: 4.6. Punch Module- Steering Module - Drive Panel Steering

    PANEL WELDMENT, DRIVE, STEERING 7715377 VRC52130 SPRING, STEERING DRIVE ROLLER 7715648 VRC52187 WIRE CLAMP, LOCKING 7715777 VRC52208 SLEEVE,SPIRAL, MOTOR WIRES STEPPER MOTOR AND 7715857 VRC52220 PULLEY,STEERING, SERVICE STEPPER MOTOR AND 7715857 VRC52220 PULLEY,STEERING, SERVICE Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-24...

  • Page 256: 4.7. Punch Module- Stepper Alignment Bracket

    PL 4.7. Punch Module- Stepper Alignment Bracket GBC Part Ricoh Part DESCRIPTION ITEM 1823906 VRC52035 SCREW,PHILLIPS HX W/SEM M5X10 7715078 VRC52079 BRACKET,ALIGN STEPPER MOUNT STEPPER MOTOR AND PULLEY, 7715859 VRC52221 ALIGNMENT, SERVICE GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-25...

  • Page 257: 4.8. Punch Module- Punch Clutch

    Part # 1821531 VRC52006 SCREW, SHCS, M5X18 1821801 VRC52013 WASHER, SPLIT LOCK, M5 7715020 VRC52069 CLUTCH, WRAP SPRING 7715231 VRC52110 115V PULLEY & FLANGE,5MM HTD,38T 7715371 VRC52126 230V PULLEY & FLANGE,5MM HTD,34T Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-26...

  • Page 258: 4.9. Punch Module- Die Set Recognition Reader Board

    PL 4.9. Punch Module- Die Set Recognition Reader Board Ricoh Part ITEM DESCRIPTION Part # BOARD, READER, DIE SET 7715347 VRC52124 RECOGNITION 1824002 VRC52041 NUT, KEPS, M3 GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-27...
  • Page 259 BELOW. USE 7715694 FOR ALL OTHER MACHINES MODEL NUMBER SERIAL NUMBER 7715700 EC10012L 7715800 EB10026L-27L, ED10001L FORWARD 7718500 EE10032L 7718600 EE10042L ‡ SWITCH ON ALIGNMENT BOARD SHOULD BE PLACED IN THE OFF(H) POSITION. Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-28...

  • Page 260: 4.11. Punch Module- Ac Motor

    VRC52028 SET SCREW, NYLON PATCH, M4X6 1824703 VRC52044 SCREW, HEX CAP, M8, 16MM LONG MOTOR AND PULLEY, PUNCH, 7715860 VRC52222 115V 115V, SERVICE MOTOR AND PULLEY, PUNCH, 7715861 VRC52223 230V 230V, SERVICE GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-29...

  • Page 261: Die Sets

    Die, Ricoh, 3/5/7 Hole, 8mm 404762 Die, Ricoh, 4 Hole, 8mm 404763 Die, Ricoh, 4 Hole, 6.5mm 404764 Die, Ricoh, 4 Hole, Scan 404772 Die, Ricoh, eWire, Rnd. 404770 Die, Ricoh, eWire, Sq. Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-30...

  • Page 262: Electronics

    USE 7723869 FOR PUNCHES USING A STREAMWIRE AND/OR HAVE A SERIAL NUMBERS EQUAL TO OR AFTER THOSE BELOW. USE 7718576 FOR ALL OTHER MACHINES * When replacing item 3 for the StreamPunch Ultra MP, place MODEL NUMBER SERIAL NUMBER the jumper sent with the replacement board in the same position...

  • Page 263: 6.2. Control Board Bracket Sub Assembly

    Control Board Bracket Sub Assembly Ricoh ITEM DESCRIPTION Part # Part # 1823901 VRC52031 SCREW, PHILLIPS HX HD W/SEMS, M3X6 7715183 VRC52095 STANDOFF, PLASTIC, 2 PHASE DRIVER 7715819 VRC52218 WIRE SADDLE, LARGE, LOCKING TOP, V-0 Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-32...

  • Page 264: 6.3. Cable Part Number Index

    7715485 VRC52154 CABLE, CHIP TRAY 7715539 VRC52176 CABLE, GROUND, PSU TO CHASSIS 7715487 VRC52155 CABLE, DOOR INTERLOCK 7715490 VRC52156 CABLE, USB 7715492 VRC52157 CABLE, DC POWER 7715493 VRC52158 CABLE, AC TO PSU GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-33...

  • Page 265: 6.1. Wiring Drawing (Streampunch Ultra 7715763)

    PL 6.1. Wiring Drawing (StreamPunch Ultra 7715763) Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-34...

  • Page 266: 6.2. Wiring Drawing (Streampunch Ultra Mp 7718555)

    PL 6.2. Wiring Drawing (StreamPunch Ultra MP 7718555) GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-35...

  • Page 267: 6.3. Pcb's Main Control Board And Communication Board

    PL 6.3. PCB’S Main Control Board and Communication Board Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-36...

  • Page 268: Installation Kit Parts

    DRIVE, USB STICK, FLASH DRIVE KIT, INSTALLATION, 7715730 VRC52247 115V STREAMPUNCH ULTRA, US KIT, INSTALLATION, 7715731 VRC52248 230V STREAMPUNCH ULTRA, EU 1.Miscellaneous Parts ITEM GBC Part Ricoh Part DESCRIPTION 7718648 WIPES, CLEANING, ANTI-STATIC GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-37...
  • Page 269 COVER, SIDE, DOWNSTREAM, FRONT, SP 7715637 POWER SUPPLY, 24V, MW SP 480, 7715767 ULTRA 7715789 MAGNET, PANEL, OPEN, WEAK COVER, SIDE, DOWNSTREAM, FRONT, SP 7718541 7708163 CAP, RUBBER, RAIN BLUE ULTRA MP Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-38...
  • Page 270 Acceleration Roller Solenoid 7711973 RECEIVER 7715223 Exit Idler Solenoid, Bottom 7715131 BYPASS DIVERTER 7715223 Exit Idler Solenoid, Middle 7715186 CHIP TRAY SENSOR MOUNT ASSY 7715223 Exit Idler Solenoid, Top 7715213 SHAFT, ACCEL IDLER LATCH GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-39...
  • Page 271 SENSOR AND BRACKET ASSEMBLY SCREW, SHOULDER, SOCKET HD, M5, 6MM 7715376 BRUSH, ANTI STATIC 1823203 SHOULDER 7715380 SPRING, TRANSPORT IDLER ROLLERS 1823911 SCREW, PHILLIPS HX HD W/SEMS M4 X 10 7715382 BEARING HOUSING ASSY Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-40...
  • Page 272 ALIGNMENT CARRIAGE, SUB ASSEMBLY, 7715877 RICOH, SERVICE 7715990 BRACKET WELDMENT, ALIGNMENT SENSOR, 1822117 WASHER, 3.2ID, 8OD, 0.75MM THK. 7715988 GUIDE, ALIGNMENT SENSOR, BOTTOM 1824002 NUT, KEPS, M3 7715640 WIRE SADDLE, SHORT, ALIGN SENSOR WIRES GBC StreamPunch Ultra/Ultra MP 11-05-2018 Parts List 5-41...
  • Page 273 SCREW, PHILLIPS HX HD W/SEMS, M3 X 6 7715819 WIRE SADDLE, LARGE, LOCKING TOP, V-0 7715183 STANDOFF, PLASTIC, 2 PHASE DRIVER 6200001 POWER CORD, US, 115V 6200002 POWER CORD, EUROPE 6200014 POWER CORD, UK, Parts List 11-05-2018 GBC StreamPunch Ultra/Ultra MP 5-42...
  • Page 274 7, 8 Items added 02-03-16 5-19 Note added 05-10-18 5-19,28 PL List references in box updated 02-03-16 5-28 GBC P/N changed from 7715021 05-10-18 5-30 14, 15 eWire Dies added 02-03-16 5-28 GBC P/N changed from 7715990 05-10-18 5-31 GBC and Ricoh P/N changed...
  • Page 275 Principle of Operation ..............69 GP 6.4 Dock the punch (Moving the punch to Operating position) Punch Path ................. 69 ................44 Single Punch ................69 GP 6.5 Operational Inspection ........45 GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information Section Contents...
  • Page 276 Glossary of Terms ..............72 Lubrication Specifications ................73 Cleaning Materials ..............78 Die Sets Serial Numbers ................78 Die Sets List ................75 Die Sets List (cont’d) .............. 76 Tools GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018...

  • Page 277: General Procedures

    In the User Interface, the top row of text displays the status of the Punch (Ready, Close Door). The bottom row of text displays the options selected on the User Interface (Single Punch). GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information...

  • Page 278: Settings

    The language options are: English, Francais, Espanol, Deutsch, and Italiano. Units The Units feature allows you to select the units displayed on the user interface. Select MM for millimeters of IN for inches. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018...

  • Page 279: User Interface Screen Map

    User Interface Screen Map GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information...

  • Page 280: Gp 6.1 User Interface Procedure

    GP 6.1.4 LANGUAGE SETTINGS Procedure • GP 6.1.5 UNITS Procedure Information • GP 6.1.8 DIE TYPE Procedure • GP 6.1.9 DIE CYCLES Procedure • GP 6.1.10 PUNCH CYCLES Procedure • GP 6.1.11 FIRMWARE Procedure GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018...
  • Page 281 3. Press the ENTER button when the return symbol is next to the word Backgage to display the TRAIL MID screen. TRAIL • TRAIL refers to the trail edge punch (Single Punch) and MID refers to the punch happening MID sheet. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information...
  • Page 282 8. Press the ENTER button to enter the new Backgage value. for that die. This displays the TRAIL / MID screen. TRAIL 9. Press the up arrow button to display the PREVIOUS MENU option. PREVIOUS MENU TRAIL GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018...
  • Page 283 3. Press the down arrow button once so the return symbol is next to the word ALIGNMENT. BACKGAGE ALIGNMENT 4. Press the ENTER button when the return symbol is next to the word Alignment to display the ALIGNMENT OFFSET screen. ALIGNMENT OFFSET 0.0 mm GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information...
  • Page 284 7. Press the up or down arrow button to display the EXIT option. EXIT PREVIOUS MENU 8. Press the ENTER button to return to the top level screen. READY SINGLE PUNCH GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-10...

  • Page 285: Clear Cover Procedure

    Press the ENTER button to return to the top level screen READY • For CLR BACKGAGE go to step 5. SINGLE PUNCH • For CLR ALIGNMENT go to step 8 (See page Error! Bookmark not defined.). (Cont.) GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-11...
  • Page 286 8. Press the ENTER button to display the CLR ALIGNMENT / PREVIOUS MENU screen. CLR ALIGNMENT PREVIOUS MENU 9. Press the ENTER button to display the CLR OFFSET / LANGUAGE screen. CLEAR COVER LANGUAGE GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-12...

  • Page 287: Gp 6.1.4 Language Settings Procedure

    8. Press the ENTER button to return to the top level screen READY CLEAR OFFSET SINGLE PUNCH LANGUAGE 4. Press the ENTER button when the return symbol is next to the word Language. to display the LANGUAGE screen. LANGUAGE ENGLISH GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-13...

  • Page 288: Gp 6.1.5 Units Procedure

    UNITS to display the UNITS screen. UNITS 5. Press either the up arrow button or the down arrow button to change units from mm to inch or vice versa. UNITS INCH GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-14...

  • Page 289: Gp 6.1.7 Information Procedure

    4. Press the ENTER button to display the DIE TYPE/DIE CYCLES screen. DIE TYPE DIE CYCLES See the following pages for Die Type Information Die Cycles Information Punch Cycles Information Firmware Information GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-15...

  • Page 290: Die Type Procedure

    DIE CYCLES 5. Press the ENTER button when the return symbol down is next to the words DIE TYPE. This displays the DIE TYPE screen, DIE TYPE WIRE 3:1 SQUARE GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-16...

  • Page 291: Die Cycles Procedure

    5. Press the ENTER button when the return symbol is next to the words DIE CYCLES to display the DIE CYCLES screen. DIE CYCLES 23,495 6. Press the ENTER button to display the DIE TYPE – DIE CYCLES screen. DIE TYPE DIE CYCLES GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-17...

  • Page 292: Gp 6.1.10 Punch Cycles Procedure

    5. Press the ENTER button when the return symbol is next to the words PUNCH CYCLES to display the PUNCH CYCLES screen. PUNCH CYCLES 1,420,428 6. Press the ENTER button to display the DIE TYPE – DIE CYCLES screen. PUNCH CYCLES FIRMWARE GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-18...

  • Page 293: Gp 6.1.11 Firmware Procedure

    3. Press the ENTER button to display the DIE TYPE – DIE CYCLES screen. DIE TYPE DIE CYCLES 4. Press the down arrow button so the return symbol is next to the word FIRMWARE. PUNCH CYCLES FIRMWARE GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-19...

  • Page 294: Service User Interface

    Set the Skew Offsets and Align Offsets. The Max Bypass feature allows you to set the maximum sheet length that • View Die cycles and Machine log will be bypassed through StreamPunch Ultra/Ultra MP. • Upgrade Firmware Run Mode When the Service user Interface is open, the top row of text and the bottom row of text display the options on the Service User Interface The Run Mode feature allows you to select the desired run mode.
  • Page 295 The Motors feature allows you to test the operation of each of the 9 The Skew Offsets feature allows you to setup the skew offsets to motors to the StreamPunch Ultra/Ultra MP. straighten and offset punch depth. The options are: Press the Up Arrow button and Down Arrow buttons to scroll through the •...

  • Page 296: Service Interface Screen Map

    Service Interface Screen Map GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-22...

  • Page 297: Gp 6.2 Service User Interface Procedure

    GP 6.2.1 PAPER SIZE • GP 6.2.2 MAX BYPASS • GP 6.2.3 RUN MODE • GP 6.2.4 DIE CYCLES • GP 6.2.5 SENSORS • GP 6.2.6 SOLENOIDS • GP 6.2.7 GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-23...

  • Page 298: Gp 6.2.1 Paper Size Setting

    GP 6.2.1 PAPER SIZE Setting This setting is used for manufacturing set-up only. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-24...

  • Page 299: Gp 6.2.2 Max Bypass Setting

    2. Press the down arrow button to move the return symbol next to MAX BYPASS. Press OK to enter the Max Bypass setting PAPER SIZE MAX BYPASS 3. The below screen will appear MAX BYPASS 700mm GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-25...

  • Page 300: Gp 6.2.3 Run Mode Setting

    AUTO CYCLE – Covering Sensor S25 will enable all components: all motors, all solenoids. It can be used to check the When StreamPunch Ultra/Ultra MP is not connected to a finisher and the functioning of all motors and solenoids. punch is powered ON, do the following to select the desired run mode.

  • Page 301: Gp 6.2.4 Die Cycles

    OK. RUN MODE DIE CYCLES DIE CYCLES 501, 175 3. Press OK to return to the service menu. Press up or down arrow and exit to the Main screen. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-27...

  • Page 302: Gp 6.2.5 Sensors Check

    The Sensors feature allows you to view the state of each of the 29 Arrow button, press the Enter button. sensors to the StreamPunch Ultra/Ultra MP. The Service User Interface screen will appear. Cover each sensor to check if the sensor status changes from “0” to “1””.
  • Page 303 4. Press the down arrow to scroll through the sensor options. S6=0 S7=0 S8=0 S9=0 S10=0 S11=0 S12=0 Sensor S28 covered S13=0 S14=0 S15=0 S16=0 S17=0 S18=0 S19=0 S20=0 S21=0 Sensor S28 uncovered (Cont.) GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-29...
  • Page 304 When you scroll down from the S26-S27-S28 screen, the system displays the Previous Menu / EXIT screen. PREVIOUS MENU EXIT You can either exit to the Previous Menu or Exit to Main Screen. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-30...

  • Page 305: Gp 6.2.6 Solenoids Check

    Press up or down to display the Previous Menu and Exit Options. MAX BYPASS 2. Press the down arrow so the return symbol is next to the words SOLENOIDS. SENSORS SOLENOIDS GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-31...

  • Page 306: Gp 6.2.7 Motors Check

    Do the following to test any of the Stepper Motors. M1 M2 M3 M4 The Motors feature allows you to test the operation of each of the 8 stepper motors to the StreamPunch Ultra/Ultra MP. M6 M7 M8 BACK Do the following to check the Motors.

  • Page 307: Gp 6.2.8 Function Tests (Cycle Punch, Aligner Test, Fan Test)

    After the test is complete it stops automatically, you may scroll • down to Previous Menu or Exit. FUNCTION TESTS NOTE: The FUNCTION 4 test is not assigned. FUNCTION 4 PREVIOUS MENU (Cont.) GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-33...
  • Page 308 From the FAN TEST, press the up arrow four times to display the EXIT / PREVIOUS MENU screen. EXIT PREVIOUS MENU • You may return to the main Service mode menu or Exit to the Main Screen. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-34...

  • Page 309: Gp 6.2.9 Skew Offsets Adjustment

    6. From any Skew Offset screen, you can scroll up or down through the 4. Press the down arrow to scroll through the Skew Offset options. entire list of Skew Offset options. • BG LEFT GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-35...
  • Page 310 You may return to the main Service mode menu or Exit to the Top level screen. To check Skew, fold the sheet as shown. (Cont.) The last holes should line up. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-36...
  • Page 311 BG LEFT ‘-’ Select 1 1, 2, 3…etc. until the holes are parallel to the BG LEFT ‘+‘ Select 1 1, 2, 3…etc. until the holes are parallel to the edge. edge. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information...
  • Page 312 BG DP L LEFT ‘+’ Select 1, 2, 3…etc. until the holes are parallel to BG DP L RIGHT ‘+’ Select 1, 2, 3…etc. until the holes are parallel to the edge. the edge. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-38...

  • Page 313: Gp 6.2.10 Align Offsets Adjustment

    Press and hold both the Up Arrow button and the Down Arrow button for 5 seconds. Then while still holding down the Up Arrow button and the Down Arrow button, press the Enter button. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-39...
  • Page 314 If you want to change another Align Offset, press the down arrow to scroll through the Align Offset options, then repeat the entire step 5 for the other Align Offset option. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018...

  • Page 315: Gp 6.2.11 Log

    Press and hold both the Up Arrow button and the Down Arrow button for 5 seconds. Then while still holding down the Up Arrow button and the Down Arrow button, press the Enter button. The Service User Interface screen will appear. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-41...

  • Page 316: Gp 6.2.12 Firmware Upgrade Procedure

    Main or Comm firmware upload (in Step 8). • Press ENTER to return to the Main Screen. 5. Press the down arrow button so the return symbol is next to the words FIRMWARE UPGRADE. FIRMWARE UPGRADE GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-42...
  • Page 317 12. Remove the USB flash drive with the firmware file you uploaded. 13. Install the Cover for USB port and tighten the Screws (2). 14. Switch off the machine. Wait 10 seconds, and then switch the machine back on again. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-43...

  • Page 318: Gp 6.3 Undock The Punch (Moving The Punch To Service Position)

    GP 6.4 Dock the punch (Moving the punch to Operating position) 1. Unplug the AC power cord. Use this procedure to move the StreamPunch Ultra/Ultra MP to operating position. 2. Unplug the Communications cable. 1. Slide the punch to Operating position, ensure the positioning stud in the upstream device slides into the positioning plate.

  • Page 319: Gp 6.5 Operational Inspection

    2. Refer to section 3.13 Punch Specifications. 2. Correct any problems before returning the machine to service. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-45...

  • Page 320: Die Set Service

    GP 6.7.1 Die Set Life Expectancy The StreamPunch Ultra/Ultra MP Die Sets have a minimum life expectancy of 750K cycles (sheets of paper punched, when punching 75 gsm paper). With periodic lubrication and optimum paper types, life can exceed this number.

  • Page 321: Gp 6.7.3 Die Set Lubrication

    3. Wipe clean, leaving a light coat of oil on them. 4. Oil from the die may blemish the first few punched sheets after oil has been applied. Run test punched copies until clean copies can be made. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-47...

  • Page 322: Die Set Shoulder Bolts

    Holes should be punched completely, leaving no chip attached. • Holes should be straight (no skew) and evenly spaced from the edge of the paper and aligned. (See GP 6.2.9, SKEW OFFSETS GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-48...

  • Page 323: Gp 6.8 External Cleaning

    GP 6.9 Internal Cleaning Do the following to clean the exterior of the StreamPunch Ultra/Ultra MP. Do the following to clean the interior of the StreamPunch Ultra/Ultra MP. 1. Clean the exterior covers with a soft cloth moistened with mild 1.

  • Page 324: Gp 6.10 Base Cleaning

    2. Vacuum out paper chips and dust from the Chip Bin tray, especially at 2. The customer can also do this between the technician’s visits. the holes on the sides of the Chip Tray. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018...

  • Page 325: Gp 6.12 Die Guide Cleaning

    1. Ensure latch holds door closed. 2. Ensure switch is activated when the door is closed. 3. To adjust the door latch, see ADJ 1.1 GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-51...

  • Page 326: Gp 6.14 Idler Roller And Idler Springs Inspection

    2. Inspect Springs (2) for each Idler Roller, and make sure they are correctly hooked. Idler Roller Shaft Idler Roller Retaining Spring Bearing Housing 3. Inspect the Bearing Housing. The Bearing Housing should slide freely in the Bearing Forks. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-52...

  • Page 327: Gp 6.14.1 Idler Roller Cleaning

    4. Ensure the rollers turn freely on the shaft and that the idler roller shaft "floats" freely in the bushing forks. 5. Do ARP 2.4 Idler Roller Replacement to install the Idler Roller. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information...

  • Page 328: Gp 6.14.2 Steering Idler Roller And Springs Inspection And Cleaning

    3. The roller surfaces should be free of debris, toner deposits, wear, unevenness, and dents. 4. Inspect the Steering Idler Springs. The Springs should be hooked securely and should be wrapped around the Bushing. 5. Do ARP 3.1.2 Punch Module Installation. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-54...

  • Page 329: Gp 6.15 Drive Roller And Steering Drive Roller Inspection And Cleaning

    3. The Drive Roller should be free of toner deposits, wear marks, scuff marks, dents, etc. 4. Use the above procedure to clean the Steering Drive Rollers Steering Drive Rollers 5. Do ARP 3.1.2# Punch Module Installation. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-55...

  • Page 330: Gp 6.16 Panel Latch Inspection

    2. When the idler panel is latched, the idler panel spacers ((2) spacers for each Idler assembly) should contact the drive panels completely. There should not be any movement in the idler assembly (toward or away from the drive panel). GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-56...
  • Page 331 To inspect the Acceleration Idler latch follow the below procedure: 1. Open the Front door. 2. Undock StreamPunch Ultra/Ultra MP. 3. When the Acceleration panel latch is fully engaged, the tabs in the Idler panel should contact the drive panel. Inspect this for the latches in the front side and rear side.
  • Page 332 7. When the idler panel is opened and closed, you should be able to see the Idler springs extend, which will ensure proper idler roller pressure. 8. To adjust the Acceleration Idler Panel Latch, do ADJ 1.8 Entrance Drive Panel Position Adjustment. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-58...

  • Page 333: Gp 6.17 Optical Sensor Cleaning

    For sensor locations, refer to: • PL 3.1 • PL 3.2 • PL 3.3 • PL 3.4 • PL 3.5 • PL 4.2 • PL 4.3 • PL 4.4 • PL 4.9 GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-59...

  • Page 334: Gp 6.18 Bypass Paper Path Inspection And Cleaning

    Clean as needed. 4. Close the panel and check that it is flat and that paper will pass under 5. Ensure the bypass diverter moves freely and returns to the bypass position. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-60...

  • Page 335: Gp 6.19 Punch Paper Path Inspection And Cleaning

    If the latch is bent or damaged, replace the Entrance Idler Panel (ARP 2.3), Acceleration Roller Idler Assembly (ARP 2.5), or the Exit Idler Panel (ARP 2.9). 5. Clean as needed. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-61...

  • Page 336: Gp 6.20 Punch Drive Cam Lubrication

    3. Clean the old grease from the cams and then apply a light coat of high quality grease (not oil). 4. Do ARP 3.1.2 Punch Module Replacement to install the Punch Module. 5. Do ARP 1.6 Rear Cover Replacement to install the Rear Cover. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-62...

  • Page 337: Gp 6.21 Timing Belt Inspection

    GP 6.21 Timing Belt Inspection There are 11 belts used in the StreamPunch Ultra/Ultra MP. Assembly # of Belts Punch Module 1 belt Steering Module 1 belt Drive Panel Steering 2 belts Sub Assembly Frame 8 belts Five of the belts at the rear of the Frame have Tensioner Assemblies. It is these five belts that should be checked.

  • Page 338: Gp 6.22 Solenoid Cleaning And Inspection

    When the solenoid is fully activated, the idler roller should completely lift off and not be able to drive the drive roller. NOTE: Disengaging solenoid modules need to be replaced every 5 million cycles. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-64...

  • Page 339: Gp 6.23 Alignment Carriage Rails Cleaning

    It should move when a force less than 2kgf is applied. If there is binding in the rails, replace the Alignment Carriage sub- assembly. 3. Do ARP 3.1.2 to install the Punch Module. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-65...

  • Page 340: Gp 6.25 Diverter Solenoid Assembly Inspection

    Moving Parts, keep hands clear of nips and the belts when the Interlock is cheater is inserted. 8. Do GP 6.2.6 SOLENOIDS to activate and deactivate Solenoid SOL1. The diverter gate should rise and fall when SOL1 is cycled. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-66...

  • Page 341: Gp 6.26 Die Set Recognition Board Clips Inspection

    6. Inspect (4) plastic bushings in the Die lock brackets. (2) in the front 5. Wipe the spring clips with a clean cloth. and (2) in the back. 6. Do ARP1.6 to install rear cover GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-67...
  • Page 342 The Die lock mechanism should not contact anywhere else. 11. The Die Set should also slide in easily deforming the Die rail springs. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-68...

  • Page 343: General Information

    Principle of Operation the Divert Solenoid SOL 1 is activated to direct the sheets into the punch The GBC StreamPunch Ultra/Ultra MP is a machine that punches various path. die set hole patterns into single sheets of paper. The machine is placed There are two modes of operation Single Punch and Double Punch.

  • Page 344: Double Punch (Mid Punch + Trail Edge Punch)

    Once the lead edge hits S24 (plus a delay to ensure the sheet is in roller N10) the sheet is decelerated to the printer line speed. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-70...
  • Page 345 Sensor S23 Optical Exit Idler Panel Sensor Sensor S24 Optical Exit Idler Panel Sensor Sensor S25 Optical Exit Sensor Sensor S26 Optical Bypass Sensor Sensor S28 Optical Align Home Sensor GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-71...

  • Page 346: Glossary Of Terms

    Skew The term used to describe the fact that the sheet of paper is not parallel to the paper path. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-72...

  • Page 347: Specifications

    115V; 60Hz; 3.8A (or) 230V; 50Hz; 1.9A Safety cULus Dimensions L: 730mm / 29” W: 445mm / 17.5” H: 1000mm / 39.5” Weight 210 lbs / 95 Kg Shipping Weight 271 lbs / 123 Kg GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-73...

  • Page 348: Die Sets

    Die Sets The StreamPunch Ultra/Ultra MP uses a variety of easily interchangeable die sets that allow you to punch documents in line for several different binding styles. Please note that each punching style listed below requires a separate die set for the StreamPunch Ultra/Ultra MP. The StreamPunch Ultra/Ultra MP can hold up to threeDie Sets in its cabinet (one in the operating slot and two in the storage area).

  • Page 349: Die Sets List

    Die Sets List By selecting the appropriate die set, you can use your StreamPunch Ultra/Ultra MP to punch documents in any of the binding styles indicated in the tables below. GBC StreamPunch Ultra/Ultra MP 11-05-2018 General Procedures and Information 6-75...

  • Page 350: Die Sets List (Cont'd)

    Die Sets List (cont’d) By selecting the appropriate die set, you can use your StreamPunch Ultra/Ultra MP to punch documents in any of the binding styles indicated in the tables below. GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-76...

  • Page 351: Tools

    Lubrication Tools For General lubrication please see the following sections Tools recommended for service of the GBC StreamPunch Ultra/Ultra MP: • GP 6.7.3, Die Set Lubrication Standard Tools (metric) • 7mm Nut Driver • GP 6.20, Punch Drive Cam Lubrication •...

  • Page 352: Cleaning Materials

    GP 6.9, Internal Cleaning - small paintbrush Use a soft cloth and alcohol to clean the following. Serial Numbers The GBC StreamPunch Ultra/Ultra MP Serial Number is located inside • GP 6.14, Idler Roller Inspection and Cleaning the Front Door on the front frame just below the Bypass Section •...
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  • Page 354 Notes: GBC StreamPunch Ultra/Ultra MP General Procedures and Information 11-05-2018 6-80...
  • Page 355 7. Wiring Data Section Contents Wiring Data Title Page System Wiring (StreamPunch Ultra 7715763) ........7-3 System Wiring (StreamPunch Ultra MP 7718555) ........ 7-4 Plug Jack connectors ................7-5 GBC StreamPunch Ultra/Ultra MP 5-10-2018 Wiring Data Section Contents...
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  • Page 357 System Wiring (StreamPunch Ultra 7715763) GBC StreamPunch Ultra/Ultra MP 05-10-2018 Wiring Data...
  • Page 358 System Wiring (StreamPunch Ultra MP 7718555) Wiring Data 05-10-2018 GBC StreamPunch Ultra/Ultra MP...
  • Page 359 Plug Jack connectors GBC StreamPunch Ultra/Ultra MP 05-10-2018 Wiring Data...
  • Page 360 8.8. Final Steps ................8-9 8.8.1 Printer & Finisher Firmware..........8-9 8.8.2 Enabling the Punch Icon ..........8-9 8.8.3 StreamPunch Ultra MP settings ........8-9 8.8.4 Functional Test ..............8-9 8.8.5 User manual ..............8-9 GBC StreamPunch Ultra/Ultra MP 02-03-2017...
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  • Page 362: Installation Instructions

    StreamPunch Ultra/MP. • Inspect for any concealed damage to the unit. If there is evidence of StreamPunch Ultra MP can be installed with the below printer/finisher configurations: concealed shipping damage, contact the shipping carrier immediately. •...

  • Page 363: Sheet Guides Installation

    Install the entrance guide provided in the Installation kit with the supplied M4-8mm long round tipped screws (2 Nos.). If installing the StreamPunch Ultra/MP directly downstream to a printer that utilizes a decurl unit, the Entrance guides need not be installed.

  • Page 364: Docking Bracket Installation

    The docking brackets are shipped in a separate bag along with size M4 mounting screws (not shown). The docking bracket(s) provided with StreamPunch Ultra/MP’s upstream The screws are 6mm long. device should be attached to the downstream side of the StreamPunch Ultra/MP with (4) size M4 screws.

  • Page 365: Cable Connections

    CN109 is located along the left edge of the Finisher’s b) Cable Connection for GBC Communications Board: Remove the control board rear cover of the StreamPunch Ultra/MP. 1. Disconnect the Power Cord. ii) CN550 when connecting to a SK50** series Stacker 2.
  • Page 366 Connect the supplied AC power cable to StreamPunch Ultra/MP on the rear side lower left corner. StreamPunch Ultra MP has a power switch on the front of the machine. Ensure this is turned on. GBC StreamPunch Ultra/Ultra MP...

  • Page 367: Leveling & Height Adjustment

    SK50** series 2.5mm 8.7.1 Height Setting No height adjustment of the StreamPunch Ultra/MP is required for an 8.7.2 Adjusting the Casters installation site with a level floor. If the floor is uneven then it is a) Using a 19mm (3/4”) open ended wrench, loosen the jam nut(s) recommended to set the level of the StreamPunch Ultra/MP using the situated on the caster stud under the base of the machine.

  • Page 368: Final Steps

    Shut down the printer. b) Turn OFF of the main power switch located inside the front door of the Print a copy of StreamPunch Ultra/MP User manual from the supplier CD printer and leave it at the install location.
  • Page 369 Notes: Installation Instructions 02-03-2017 GBC StreamPunch Ultra/Ultra MP 8-10...

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