GBC StreamPunch Ultra Manuals

Manuals and User Guides for GBC StreamPunch Ultra. We have 1 GBC StreamPunch Ultra manual available for free PDF download: Service Manual

GBC StreamPunch Ultra Service Manual

GBC StreamPunch Ultra Service Manual (369 pages)

Brand: GBC | Category: Printer Accessories | Size: 43.52 MB

Table of Contents

Table of Contents

3
- Introduction
  
  4
- Service Call Procedures
  
  5
- Punch Quality
  
  5
- Parts List
  
  5
- General Procedures
  
  5
- Wiring Data
  
  5
- Installation
  
  5
  - Introduction
    5
  - Organization
    5
    
    How to Use this Documentation
    5
  - Other Information
    6
    
    The Use of Caution, Warning, and Note Statements
    6
  - Safety Devices
    7
  - Caution
    7
  - Operational Safety
    7
1. Service Call Procedures

10
- Call Flow
  11
- Initial Action
  12
- System Checks
  12
- Every Call Activities
  13
- Preventative Maintenance
  13
- Scheduled Maintenance
  13
- Streampunch Ultra/Ultra MP Maintenance Schedule
  14
  - Customer Maintenance
    14
  - Periodic Maintenance
    14
  - Periodic Replacement
    15
- Final Action
  16
- Hfsi
  16
Table of Contents

19
- 3 Sensor Checks
  
  50
  - Rtp 3.1
    50
    
    Check Sensors S1, S2, S3, S4, S5, S22, S23, S24
    50
  - Rtp 3.2
    53
    
    Check Sensors S6 to S21
    53
  - RTP 3.3 Checking Sensor S28 Align Home Sensor
    58
- 4 Solenoid Checks
  
  60
  - Rtp 4.1
    60
    
    Check Solenoid SOL 1
    60
  - Check Solenoid SOL 2
    60
  - Rtp 4.3
    61
    
    Check Solenoids SOL 3 to SOL 8
    61
- 5 Motor Checks
  
  63
  - RTP 5.1 Checking Stepper Motors
    63
- 6 Other Faults
  
  65
  - RTP 6.1 die Set will Not Slide in or out Easily
    65
  - RTP 6.2 Punch Overheats
    65
3. Punch Quality

67
- Initial Step
  69
- Punch Quality
  69
- Alignment Offset
  70
- Hole Quality
  70
  - Hanging Chad
    70
  - Holes Are Not Cleanly Cut
    70
  - Oil on Paper
    70
- Backgage Offset
  71
- Punching Accuracy Inconsistent
  72
- Skewed Punch
  72
- Sheets Without Punched Holes
  75
- Punched Holes Look Elongated Towards the Trail Edge of the Sheet
  76
- Sheet Damaged at the Lead Edge of the Sheet
  77
- Clear Cover Media Hole Position
  78
- Scuff Marks on Paper
  78
- Wrinkle in the Sheet
  78
- Punch Specifications
  79
4. Adjustments / Repairs Procedures

81
5. Parts List (Pl)

232
- Main Assembly
  
  233
  - 1.1. Final Assembly
    233
  - 1.2. Cabinet - Covers
    234
- Frame Assembly
  
  235
- Paper Path
  
  244
- Punch Module
  
  250
- Die Sets
  
  261
- Electronics
  
  262
- Parts List (PL)
  
  264
- Installation Kit Parts
  
  268
Section

275
- General Procedures
  
  277
  - User Interface
    277
    
    Information
    278
    
    Settings
    278
    
    User Interface Screen Map
    279
    
    GP 6.1 User Interface Procedure
    280
    
    GP 6.1.1 BACKGAGE SETTING Procedure
    280
    
    GP 6.1.2 ALIGNMENT SETTING Procedure
    280
    
    Settings Procedure
    280
    
    CLEAR COVER Procedure
    285
    
    GP 6.1.4 LANGUAGE SETTINGS Procedure
    287
    
    GP 6.1.5 UNITS Procedure
    288
    
    GP 6.1.7 INFORMATION Procedure
    289
    
    DIE TYPE Procedure
    290
    
    DIE CYCLES Procedure
    291
    
    GP 6.1.10 PUNCH CYCLES Procedure
    292
    
    GP 6.1.11 FIRMWARE Procedure
    293
  - Service User Interface
    294
    
    Service Interface Screen Map
    296
    
    GP 6.2 Service User Interface Procedure
    297
    
    GP 6.2.1 PAPER SIZE Setting
    298
    
    GP 6.2.2 MAX BYPASS Setting
    299
    
    GP 6.2.3 RUN MODE Setting
    300
    
    Gp 6.2.4 die Cycles
    301
    
    GP 6.2.5 SENSORS Check
    302
    
    GP 6.2.6 SOLENOIDS Check
    305
    
    GP 6.2.7 MOTORS Check
    306
    
    GP 6.2.8 FUNCTION TESTS (Cycle Punch, Aligner Test, Fan Test)
    307
    
    GP 6.2.9 SKEW OFFSETS Adjustment
    309
    
    GP 6.2.10 ALIGN OFFSETS Adjustment
    313
    
    Gp 6.2.11 Log
    315
    
    GP 6.2.12 FIRMWARE UPGRADE Procedure
    316
    
    Dock the Punch (Moving the Punch to Operating Position)
    318
    
    GP 6.3 Undock the Punch (Moving the Punch to Service Position)
    318
    
    GP 6.5 Operational Inspection
    319
    
    GP 6.6 Internal Inspection
    319
    
    Die Set Components
    320
    
    Die Set Service
    320
    
    GP 6.7.1 die Set Life Expectancy
    320
    
    GP 6.7.3 die Set Lubrication
    321
    
    Die Set Shoulder Bolts
    322
    
    GP 6.8 External Cleaning
    323
    
    GP 6.9 Internal Cleaning
    323
    
    GP 6.10 Base Cleaning
    324
    
    GP 6.11 Chip bin Cleaning
    324
    
    GP 6.12 die Guide Cleaning
    325
    
    GP 6.13 Door Latch Inspection
    325
    
    GP 6.14 Idler Roller and Idler Springs Inspection
    326
    
    GP 6.14.1 Idler Roller Cleaning
    327
    
    GP 6.14.2 Steering Idler Roller and Springs Inspection and Cleaning
    328
    
    GP 6.15 Drive Roller and Steering Drive Roller Inspection and Cleaning
    329
    
    GP 6.16 Panel Latch Inspection
    330
    
    GP 6.17 Optical Sensor Cleaning
    333
    
    GP 6.18 Bypass Paper Path Inspection and Cleaning
    334
    
    GP 6.19 Punch Paper Path Inspection and Cleaning
    335
    
    GP 6.20 Punch Drive Cam Lubrication
    336
    
    GP 6.21 Timing Belt Inspection
    337
    
    GP 6.22 Solenoid Cleaning and Inspection
    338
    
    GP 6.23 Alignment Carriage Rails Cleaning
    339
    
    GP 6.24 Punch Clutch Inspection and Cleaning
    339
    
    GP 6.25 Diverter Solenoid Assembly Inspection
    340
    
    GP 6.26 die Set Recognition Board Clips Inspection
    341
- General Information
  
  343
  - Principle of Operation
    343
  - Punch Path
    343
    
    Single Punch
    343
    
    Double Punch (MID Punch + Trail Edge Punch)
    344
  - Bypass Path
    344
  - Glossary of Terms
    346
  - Specifications
    347
  - Die Sets
    348
    
    Die Sets List
    349
    
    Die Sets List (Cont'D)
    350
  - Tools
    351
    
    Other Recommended Tools and Supplies
    351
    
    Standard Tools (Metric)
    351
  - Lubrication
    351
  - Cleaning Materials
    352
  - Serial Numbers
    352
8. Installation Instructions

360
- Configurations
  362
- Installation Instructions
  362
- Recommendations and Pre-Requisites
  362
- Unpacking
  362
- Sheet Guides Installation
  363
  - Entrance Side Guides
    363
  - Exit Side Guides
    363
- Docking Bracket Installation
  364
- Cable Connections
  365
- Leveling & Height Adjustment
  367
  - Height Setting
    367
  - Adjusting the Casters
    367
- Final Steps
  368
  - Printer & Finisher Firmware
    368
  - Enabling the Punch Icon
    368
  - Streampunch Ultra MP Settings
    368
  - Functional Test
    368
  - User Manual
    368

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