GBC MFPP-C1 Service Manual
  1. Manuals
  2. Brands
  3. GBC Manuals
  4. Printer Accessories
  5. MFPP-C1
  6. Service manual
GBC MFPP-C1 Service Manual

GBC MFPP-C1 Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
GBC MFPP-C1
Service Manual
Part Number: 7724953
Revision Number: A1
Issue Date: June 2022
MFPP-C1
06/22/2022
Service Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MFPP-C1 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for GBC MFPP-C1

Summary of Contents for GBC MFPP-C1

  • Page 1 GBC MFPP-C1 Service Manual Part Number: 7724953 Revision Number: A1 Issue Date: June 2022 MFPP-C1 06/22/2022 Service Manual...

  • Page 2: Table Of Contents

    2. Repair and Troubleshooting Procedures ..2-1 equipment, modules, components, or parts thereof, Customer releases GBC from any and all liability for actions by the Customer, and Customer 3. Punch Quality ........... 3-1 agrees to indemnify, defend, and hold GBC harmless from any third party 4.

  • Page 3: Introduction

    Organization ................iv How to Use This Documentation ........iv Other Information..............v The Use of Caution, Warning, and Note statements ... v Safety Devices ..............vi CAUTION ................vi Operational Safety ..............vi Important safeguards ............vii Acronyms ................vii MFPP-C1 06/22/2022 Service Manual...

  • Page 4: Service Call Procedures

    This section contains a list of spare parts for the machine. All parts list page reference numbers begin with the letters “PL”, followed by a prefix number, a decimal point, and a sequential number used within the subsystem. MFPP-C1 Service Manual 06/22/2022...

  • Page 5: Other Information

    Section 8: Installation in damage to, or destruction of, equipment. This section contains service information that supports the GBC MFPP- Warning - A Warning statement indicates an operating or maintenance C1 Installation.

  • Page 6: Safety Devices

    Safety Devices Operational Safety The GBC MFPP-C1 has door interlock to prevent personal injury when Do not operate the GBC MFPP-C1 with the interlocks defeated. operating the machine. Use care when a procedure in this Manual instructs you to “insert an When you open the Front Door, a Safety Interlock device automatically Interlock Cheater into the Punch Door interlock Switch SW1,”...

  • Page 7: Important Safeguards

    Acronyms Acronyms are used in the parts list to provide information in a limited ♦ Use MFPP-C1 only for its intended purpose of punching paper and amount of space. The following table lists the abbreviations used in this covers according to the indicated specifications.
  • Page 8 Notes: MFPP-C1 Service Manual 06/22/2022 viii...
  • Page 9 INITIAL ACTION .......... 1-3 SYSTEM CHECKS ........1-3 EVERY CALL ACTIVITIES ......1-4 SCHEDULED MAINTENANCE ....1-4 PREVENTATIVE MAINTENANCE ....1-4 MFPP-C1 Maintenance Schedule ....1-5 Customer Maintenance ..... 1-5 Periodic Maintenance ....... 1-5 Periodic Replacement ....... 1-6 HFSI ............. 1-7 FINAL ACTION ..........

  • Page 10: Call Flow

    FINAL ACTIONS This step is used to ensure that the punch quality, the punch performance, and the punch appearance are satisfactory. It will also provide direction to help complete administrative tasks. MFPP-C1 Service Call Procedures 01/31/2022...

  • Page 11: Initial Action

    Perform Preventative Maintenance using the the problem described by the customer. MFPP-C1 Maintenance Schedule on page 1-5 if needed. If the problem is not repeatable, operate the MFPP-C1 in the • 8. Vacuum all paper path, punch, dust box area of scrap/debris.

  • Page 12: Every Call Activities

    3. Perform GP 6.8 External Cleaning. Purpose 4. Perform GP 6.9 Internal Cleaning If operating properly, the MFPP-C1 will punch the same types of copy 5. Perform GP 6.10 Base Cleaning paper and cover materials handled by the printer and run at the same 6.

  • Page 13: Mfpp-C1 Maintenance Schedule

    MFPP-C1 Maintenance Schedule Note: cycles = sheets of paper punched, not impressions. Customer Maintenance Area/Unit Period See: Measures Remarks Punch Die 250K Die cycles GP 6.7.3 Lubrication Oil the punch pins Die set shoulder bolts 750K Die cycles GP 6.7.4...

  • Page 14: Periodic Replacement

    Periodic Replacement Area/Unit Part Number No. of pcs. Rough Standard Remarks Die Set See PL 5-1 750K Cycles Replace as needed Punch Module 7723650 (115V) 15M Cycles Replacement 7723651 (230V) Solenoid module 7715223 5M Cycles Replacement MFPP-C1 Service Call Procedures 01/31/2022...

  • Page 15: Hfsi

    8. Explain to the customer the service work that was performed and ensure they are satisfied before you close the call. Service Call Close 1. Record your service activities along with the Punch Cycle Count. MFPP-C1 01/31/2022 Service Call Procedures...
  • Page 16 Notes: MFPP-C1 Service Call Procedures 01/31/2022...
  • Page 17 Multiple Sheets Jammed - Die Pins Partially Through the PAPER JAM J316 ................. 2-14 Sheets ................2-27 PAPER JAM J317 ................. 2-14 RTP 2.8 Checking Obstruction in Paper Path ........ 2-28 PAPER JAM J411 ................. 2-14 MFPP-C1 01/31/2022 RTPS Section Contents...
  • Page 18 Check Solenoids SOL 3 to SOL 8 ........2-42 MOTOR CHECKS ................. 2-44 RTP 5.1 Checking Stepper Motors ..........2-44 OTHER FAULTS................2-46 RTP 6.1 Die Set Will Not Slide In or Out Easily ......2-46 RTP 6.2 Punch Overheats ............. 2-46 MFPP-C1 01/31/2020 RTPS...
  • Page 19 Fault Codes. In those cases, subsequent Fault Codes include a cross reference to the pertinent RTP. To help you locate each component, the Repair and Troubleshooting Procedures include part locators (PL x.y) that refer to the pertinent page in Section 5, Part List. MFPP-C1 01/31/2020 RTPS...
  • Page 20 Fault Code. There is a Fault Code on line 1. Yes- Go to the Table of Contents for Section 2 and locate the RTP for that fault code; No- Go to Step 6. MFPP-C1 01/31/2020 RTPS...
  • Page 21 Use the Punch in Bypass Mode. SINGLE PUNCH The machine is in Single Punch Mode Use the machine in Single Punch Mode. DOUBLE PUNCH The machine is in Double Punch Mode The machine is in Double Punch Mode MFPP-C1 01/31/2020 RTPS...
  • Page 22 The CHECK DIE message indicates that the Die Set is either missing or not fully installed. 1. Open the Front Door. 2. Unlock the Dieset, and remove the Dieset (see MFPP-C1 User Manual). 3. Re-insert the Dieset and lock the lock it in place.
  • Page 23 Yes- Normal operation; No- Go to step 10. 10. Do ARP 5.1 Main Control Board Replacement to Replace the Main Control Board (PL 6.1). This clears the fault code. Yes- Normal operation; No- Escalate to next level. MFPP-C1 01/31/2020 RTPS...
  • Page 24 1.2) and inspect the connections at the Interlock Switch (see ARP 1.11 Interlock switch Replacement for photos of the connections). Interlock cable is connected at the Interlock switch. Yes- Go to step 7; Make the connection and return to Normal operation. MFPP-C1 01/31/2020 RTPS...
  • Page 25 No- Do ARP 5.1 Main Control Board Replacement to Replace the This clears the fault. Main Control Board (PL 6.1). Yes- Return to normal operation Do ARP 5.1 Main Control Board Replacement to Replace the Main Control Board (PL 6.1). MFPP-C1 01/31/2020 RTPS...
  • Page 26 Make the connection and return to normal operation. 5. Do GP 6.2.12 Firmware Upgrade procedure to re-flash the Firmware for Advanced Punch Pro, Re-flashing the firmware clears the fault. Yes- Return to normal operation No- Go to Step 6 MFPP-C1 01/31/2020 RTPS 2-10...
  • Page 27 There are only 3 error codes. 1. Open the Front Door. 2. Remove the Die Set (see MFPP-C1 User Manual). Error Code Description 3. Check that the Die Set is the correct Die Set for the Punch.
  • Page 28 ERROR E452 INCOMPATIBLE DIE ERROR E451 DIE ENCRYPTION ERROR This means the die is not a certified Ricoh die. This means that the die is not a GBC certified die or the dieset was not 1. Open the Front Door. read properly.
  • Page 29 Bypass Section Clear 2 Area 2 Entrance Idler Section Clear 3 Area 3 Acceleration Roller Section Clear 4 Area 4 Punch Module Clear 5 Area 5 Lower Punch Exit Section Clear 6 Area 6 Exit Idler Section MFPP-C1 01/31/2020 RTPS 2-13...
  • Page 30 If it does not match the description, chose the appropriate RTP based on the information provided below. If there is no jammed paper in the unit and there is a Fault code, use the RTP based on the jam type specified on the Fault Code and Jam Type table above. MFPP-C1 01/31/2020...
  • Page 31 Do RTP 2.5 Jam Type E The trail edge of the first jammed sheet is past Steering rollers N6 and N7 Jam Type F Do RTP 2.6 Jam Type F The paper jam is in the Bypass Assembly. MFPP-C1 01/31/2020 RTPS 2-15...
  • Page 32 RTP 1.1 No AC Power at Pin J14. Use this RTP when there is no AC power to the MFPP-C1. The Operator Cable 7715498 is connected to the Communication board. Panel does not illuminate and the MFPP-C1 does not operate.
  • Page 33 Cable 7715494 at Pin J4 on the Control Board (BLU & BRN wires). There is AC power on Cable 7715494 at Pin J4 the Control Board. Yes- Replace the Main Control Board (ARP 5.1). No- Replace Cable 7715494 MFPP-C1 01/31/2020 RTPS 2-17...
  • Page 34 Do not touch the open terminals of the power supply or any other connector with the AC power cord connected. The machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury. MFPP-C1 01/31/2020 RTPS 2-18...
  • Page 35 Do the following to access the LCD cable. a. Open the front door. b. Check if 7724421 cable (large flat ribbon cable) is connected at the LCD adapter PCB. c. If necessary, remove the top cover to better access the LCD display assembly. MFPP-C1 01/31/2020 RTPS 2-19...
  • Page 36 4. Do GP 6.14 Idler Roller Inspection and Cleaning and GP 6.15 Drive Roller Inspection and Cleaning, to inspect and clean the rollers in Nip N1 (PL 2.6). This clears the fault Yes- Return to normal operation; No- Escalate to next level MFPP-C1 01/31/2020 RTPS 2-20...
  • Page 37 Do GP 6.14 Idler Roller Inspection and Cleaning to inspect the • idler roller springs for these rollers. • Do GP 6.15 Drive Roller Inspection and Cleaning to check the Drive Roller condition. Clean if necessary. MFPP-C1 01/31/2020 RTPS 2-21...
  • Page 38 Yes- Return to normal operation; No- Go to Step 6 6. Do RTP 2.8 Checking Obstruction in Paper Path – Area 4 (Punch Module). This clears the fault Yes- Return to normal operation; No- Go to Step 7 MFPP-C1 01/31/2020 RTPS 2-22...
  • Page 39 Do GP 6.15 Drive Roller Inspection and Cleaning to check the Drive Roller condition. Clean if necessary. Check the Paper Path Drive Panel positions- see ADJ 1.8, Drive • Panel Position Adjustment and perform adjustments if necessary. MFPP-C1 01/31/2020 RTPS 2-23...
  • Page 40 15. Inspect the Lower Exit Panel’s magnetic latch, See ADJ 1.7 Idler Panel Magnetic Latches Adjustment. 8. Do GP 6.15 Drive Roller and Steering Drive Roller Inspection and If the fault still exists, escalate to next level. Cleaning, to Inspect and Clean Steering Drive Rollers MFPP-C1 01/31/2020 RTPS 2-24...
  • Page 41 • Do GP 6.14 Idler Roller Inspection and Cleaning to inspect the idler roller springs for these rollers • Do GP 6.15 Drive Roller Inspection and Cleaning to check the Drive Roller condition. Clean if necessary. MFPP-C1 01/31/2020 RTPS 2-25...
  • Page 42 Check the Exit Idler Panel position- see ADJ #1.7 Idler panel • Magnetic Latches adjustments, perform adjustment is necessary. This clears the fault Yes- Return to normal operation; No- Escalate to second level MFPP-C1 01/31/2020 RTPS 2-26...
  • Page 43 Remove two screws that hold the Punch Clutch Bracket mode of the LCD screen, run Cycle Punch to verify the punch cam returns to home position. If it does not, do ADJ 1.5 to perform Punch Clutch Indexing. MFPP-C1 01/31/2020 RTPS 2-27...
  • Page 44 3. Inspect the gap between the Drive Roller and the sheet metal panel for any objects. 2. If the Lower entrance panel (PL #) is bent, Replace it (ARP #); If the Inner Entrance panel (PL #) is bent, Replace it (ARP #). MFPP-C1 01/31/2020 RTPS 2-28...
  • Page 45 2. Check the Guide Brackets immediately upstream and downstream of the Die Set. 3. Remove the M4 Nuts (3) and the cover for Area 5. 4. Inspect the paper path for any obstructions closely. (Cont.) MFPP-C1 01/31/2020 RTPS 2-29...
  • Page 46 6. If one of the below panels is bent, Replace • Steering idler panel weldment- PL 4.4; ARP 3.15 Steering drive panel weldment- PL 4.5; ARP 3.17 • Alignment sensor bracket- PL 4.10; ARP 3.24 • • Alignment sensor lower guide- PL 4.10; ARP 3.24 MFPP-C1 01/31/2020 RTPS 2-30...

  • Page 47: Sensor Checks

    All sensors show “0” when uncovered and “1” when covered Yes- Return to the RTP that directed you here. No- Go to Step 2 Sensors S2, S3, and S4 are on the Entrance Idler Panel (PL 3.2). MFPP-C1 01/31/2020 RTPS 2-31...
  • Page 48 Yes- Use the new sensor and return to normal operation No- Go to Step 4 12. Do GP 6.3 to Undock the MFPP-C1 and visually inspect the Cable from the sensor all the way to the Control Board (PL 6.1). If the Cable is damaged, replace the Cable.

  • Page 49: Sensor Cables

    Shares cable with S1, S26 Bypass Sensor, Middle 7715451 Shares cable with S1, S25 Align Home Sensor 7715519 Header 7715457 Shares cable with S16/S17 Chip Level Sensor - 7715485 Emitter/Receiver Clear Cover Sensor – 7715536 Emitter/Receiver MFPP-C1 01/31/2020 RTPS 2-33...

  • Page 50: Rtp 2.2

    Use this RTP to check Sensors S6 to S21. Sensors S6, S7, S8, S9, S10 To Access Sensors S6, S7, S8, S9, S10 • Undock MFPP-C1- This step is optional- if possible reach in through the jam access opening without undocking the punch. Open Front Door. • •...
  • Page 51 Sensors S11, S12, S13, S14 and S15 To Access Sensors S11, S12, S13, S14 and S15 Undock MFPP-C1- This step is optional- if possible reach in through the jam access opening without undocking the punch. • • Locate the Alignment Sensor Board...
  • Page 52 Sensors S16 and S17 To Access Sensors S16 and S17: Open the Front Door. • • Unlatch and open the Acceleration Idler Panel. Sensors S16 and S17 are on Backgage Sensor Board. MFPP-C1 01/31/2020 RTPS 2-36...
  • Page 53 Open the Front Door. • • Unlatch and open the Entrance Idler Panel. Sensors S18 and S19 are on Mid Punch Large Backgage Sensor Board. Sensors S20 and S21 are on Mid Punch XL Backgage Sensor Board. MFPP-C1 01/31/2020 RTPS 2-37...
  • Page 54 Yes- Go to Step 3 6. Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re-flash the No- Make the connection and return to normal operation. firmware for the MFPP-C1. This clears the fault 3. Light from sensor components can be viewed with a cell phone camera, if the sensor is working you will be able to see a bright light.

  • Page 55: Rtp 2.3

    Cable appears to be damaged Yes- go to Step 7 or 8; No- Go to Step 6 6. Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the MFPP-C1. This clears the fault Yes- Resume normal operation; No- Go to Step 7...
  • Page 56 This clears the fault Yes- Resume normal operation; No- Go to Step 9 9. Do ARP 5.1 to Replace the Main Control Board (PL 6.1). This clears the fault Yes- Resume normal operation No- Escalate to second level MFPP-C1 01/31/2020 RTPS 2-40...

  • Page 57: Solenoid Checks

    This clears the fault Yes- Return to normal operation No- Go to Step 4 4. Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the MFPP-C1. This clears the fault Yes- Return to normal operation; No- Go to Step 5 MFPP-C1...

  • Page 58: Rtp 3.3

    If the solenoid does not actuate, go to Step 4 Picture shows Motor running and solenoid actuated. From the service mode solenoid can be actuated using GP 6.2.6 Solenoids Procedure, and the corresponding drive roller rotated manually to check this. MFPP-C1 01/31/2020 RTPS 2-42...
  • Page 59 This clears the fault Yes- Return to normal operation; No- Go to Step 6 6. Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the MFPP-C1. This clears the fault Yes- Return to normal operation; No- Go to Step 7 7.

  • Page 60: Motor Checks

    All the DIP switch setting are correct M4- Make sure the connector for M3 is inserted into the header at the back of the punch module. Yes- Go to Step 9; No- Correct the DIP switch and resume operation. MFPP-C1 01/31/2020 RTPS 2-44...
  • Page 61 Yes- Go to Step 11; No- Replace the faulty cable and resume normal operation 11. Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the MFPP-C1. This clears the fault Yes- Resume normal operation; No- Go to Step 12 12.

  • Page 62: Other Faults

    Replace the Exhause fan (PL #) Go to Step 4 4. Check for 24 VDC on Wire 7715267 at Connector J20 on the Control Board. There is 24 VDC Yes- Replace Wire 7715267. Do RTP 1.2 No DC power. MFPP-C1 01/31/2020 RTPS 2-46...
  • Page 63 Notes: MFPP-C1 01/31/2020 RTPS 2-47...
  • Page 64 3.11 Sheet Damaged at the Lead Edge of the Sheet ....11 3.12 Scuff Marks on Paper ............12 3.13 Wrinkle in the sheet ............12 3.14 Clear Cover media hole position ........12 3.15 Punch Specifications ............13 MFPP-C1 01/31/2022 Punch Quality...
  • Page 65 This page intentionally left blank. MFPP-C1 Punch Quality 01/31/2022...

  • Page 66: Punch Quality

    Punch position and registration. 1. Do GP 6.1.8 DIE CYCLES Procedure to check the cycle life on the Die Set installed in the MFPP-C1. 2. If any of the Die Set life cycles have exceeded 750,000 sheets (cycles) go to Section 3.3 and check the Hole Quality.

  • Page 67: Hole Quality

    1. Is the die configured for the correct sheet size? 3.3.1 Hanging Chad See Section 8 of MFPP-C1 User Manual for details. This is caused when the clearance between the pin and hole in a Die-set is configured correctly die-set increases.

  • Page 68: Backgage Offset

    This clears the fault Yes- Return to normal operation; Go to Step 4 4. Do RAP 4.3 to check Solenoid SOL 6. This clears the fault Yes- Return to normal operation; Go to Section 3.7 Punching Accuracy Inconsistent MFPP-C1 01/31/2022 Punch Quality...

  • Page 69: Skewed Punch

    1. Check if the die is locked down properly. This is described in 1. Check if the die is locked down properly, by inspecting the die Section 4 (A) of the MFPP-C1 User Manual. lock plunger. This is described in Section 4 (A) of the MFPP-C1 User Manual. Die is properly locked Die is properly locked Yes- Go to Step 2;...
  • Page 70 There should not be any play in the mechanism. pin) Pulley on the other shaft of the Aligner drive (secured with • an coiled pin) Make sure all the set screws are tightened securely, and the coiled pins are not broken. (Cont.) MFPP-C1 01/31/2022 Punch Quality...
  • Page 71 The set screws are secured tightly. Yes- Escalate to higher level No- Tighten set screw(s) and return to normal operation MFPP-C1 Punch Quality 01/31/2022...

  • Page 72: Sheets Without Punched Holes

    Motor running, remove the Rear Cover and do step 7. • Do GP 6.2.12 FIRMWARE UPGRADE Procedure to Re- flash the firmware for the MFPP-C1. If you do not hear the punch cycles, but you do hear the AC •...

  • Page 73: Punched Holes Look Elongated Towards The Trail Edge Of The Sheet

    Yes- Go to Step 4; No- Replace the punch module (ARP 3.1) 4. Do GP 6.24 Punch Clutch Inspection and Cleaning. This clears the fault Yes- Return to normal operation; No- Escalate to higher level MFPP-C1 Punch Quality 01/31/2022 3-10...

  • Page 74: Sheet Damaged At The Lead Edge Of The Sheet

    Yes- Return to normal operation; No- Go to Step 2 2. Remove the die set and inspect the die set throat for any obstruction. This clears the fault Yes- Return to normal operation; No- Escalate to higher level MFPP-C1 01/31/2022 Punch Quality 3-11...

  • Page 75: Scuff Marks On Paper

    Yes- Return to normal operation; No- Go to Step 2 2. Do RTP 4.3 to inspect Solenoids SOL 6, SOL 7, and SOL 8. This clears the fault Yes- Return to normal operation; No- Escalate to higher level MFPP-C1 Punch Quality 01/31/2022 3-12...

  • Page 76: Punch Specifications

    75 gsm – 450 gsm Punch Capacity Single Sheet Electrical Amps and 115V: 4.2 A; 60 Hz Frequency 230V: 2.1 A; 50 Hz Safety cULus / GS Dimensions L: 795mm; W: 445mm; H: 1040mm Weight 102 kg MFPP-C1 01/31/2022 Punch Quality 3-13...
  • Page 77 7. Check the springs on the Perforation die blade. Replace any damaged springs. There are a total of 6 pressure springs on the Perf Die. This clears the fault Yes- Return to normal operation; No- Escalate to next level. MFPP-C1 Punch Quality 01/31/2022 3-14...
  • Page 78 Duty Cycles The MFPP-C1 provides a flexible, cost effective punching solution for light to medium level punching production environments. It is designed for production print users that typically punch their documents at an average of 20-30% of their overall workflow. For...
  • Page 79 ARP 2.11 Upper Bypass Panel Replacement ........4-39 ARP 2.28.6 Skew Sensor Board (S6 – S10) Replacement... 4-70 ARP 2.12 Lower Bypass panel replacement ........4-41 ARP 2.28.7 Alignment Sensor Board (S11 – S15) Replacement . 4-71 MFPP-C1 01/31/2022 Adjustments/Repairs Section Contents...
  • Page 80 ARP 3.17 Steering Drive Panel Weldment Replacement ....4-112 ARP 3.18 Die Lock Plunger and Stripper Assembly Replacement 4-113 ARP 3.19 Punch shaft Ball Bearing Replacement ......4-114 ARP 3.20 Die Stop Magnet Replacement ........4-114 ARP 3.21 Die Lock Handle Replacement ........4-115 MFPP-C1 Adjustments/Repairs 01/31/2022...

  • Page 81: Cabinet

    REPLACEMENTS 7. Remove the Phillips head screws (2) in front of MFPP-C1 and (2) in 1. Cabinet rear of MFPP-C1 then remove Top Cover. ARP 1.1 Top Cover Replacement PARTS LIST ON PL 1.2 Use this procedure to remove and install the Top Cover Assembly.

  • Page 82: Arp 1.2 Front Door Replacement

    4. Slide the top and bottom hinge pins from their position. Installation Procedure 1. Reverse the steps in the removal procedure. 2. Do ADJ 1.1 to adjust the Door Latch. 3. Close the Front Door. 4. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022...

  • Page 83: Arp 1.3 Front Door Bottom Hinge Bracket Replacement

    2. Disconnect the Power Cord. 3. Undock the machine from upstream and downstream devices. 4. Remove the Screws (3) on the downstream end of the MFPP-C1 and the M4 nuts (4) from the inside of the front cover. Installation Procedure 1.

  • Page 84: Arp 1.4 Front Door Top Hinge Bracket Replacement

    2. Disconnect the Power Cord. 3. Undock the machine from upstream and downstream devices. 4. Remove the Screws (3) from the downstream end of the MFPP-C1 and the M4 nuts (4) from the inside of the front cover. Installation Procedure 1.

  • Page 85: Arp 1.5 Panel Open Magnet Replacement

    2. Connect the Power Cord. Removal Procedure WARNING Do not perform Repair activities with the power on or electrical power supplied to the machine. Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury. MFPP-C1 01/31/2022 Adjustments/Repairs...

  • Page 86: Arp 1.7 Upstream Rear Side Cover Replacement

    7. Remove the SIB and Exhaust fan assembly. 4. Remove the Screws (2) to swing open the SIB and Exhaust fan assembly. 5. Open all the cable clamps on the side cover to release the cables. 8. Remove the Docking Pin Positioning Plate. MFPP-C1 Adjustments/Repairs 01/31/2022...

  • Page 87: Arp 1.8 Downstream Front Side Cover Replacement

    1. Reverse the steps in the removal procedure. 2. Make sure the docking positioning plate is installed at the middle of the slot where there are notches. 4. Remove the screws (7) that hold the Front Side Cover 3. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs...

  • Page 88: Arp 1.9 Downstream Rear Side Cover Replacement

    4. Do GP 6.4 to dock the Punch to the upstream and downstream 4. Remove the Screws (2) to open the SIB nd Exhaust Fan assembly. equipment. 5. Connect the Power Cord. 5. Release the saddles and LCD Ribbon Cable from the Rear Side Cover. MFPP-C1 Adjustments/Repairs 01/31/2022 4-10...

  • Page 89: Arp 1.10 Door Latch Replacement

    1. Remove the old Latch and put the new Latch in position. 2. Do ADJ 1.1 to adjust the Door Latch. 3. Tighten the Screws (4). 4. Close the Front Door. 5. Connect the Power Cord. 6. Test the Door Latch operation. MFPP-C1 01/31/2022 Adjustments/Repairs 4-11...

  • Page 90: Arp 1.11 Interlock Switch Replacement

    9. Place the interlock Switch Bracket in position, and tighten the screws 5. Press in the Tabs (2) on the sides of the Switch and remove the (2). Interlock Switch from the Interlock Switch Bracket. 10. Close the Front Door. 11. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-12...

  • Page 91: Arp 1.12 Lcd Display Replacement

    6. From the bottom side of the Top Cover, remove the Screws (4) holding the LCD Display to the Top Cover. Screws 4. Locate the LCD display under the top cover. Disconnect the large ribbon cable from the LCD Adapter board. Cable 7. Remove the LCD Display. MFPP-C1 01/31/2022 Adjustments/Repairs 4-13...

  • Page 92: Arp 1.13 Caster Replacement

    1. Disconnect the Power Cord. 2. Carefully lift the corner of the Punch by the Caster. 3. Loosen the Jam Nut. 4. Unscrew the Caster to remove it. Jam Nut Caster MFPP-C1 Adjustments/Repairs 01/31/2022 4-14...

  • Page 93: Arp 1.14 Docking Latch Replacement

    3. If replacing the front docking bracket, remove the turn knob by loosening the set screw. 5. If replacing the Rear Docing Bracket, remove the Rear Cover and do Step #4 for the Rear DOCKINg Latch Installation Procedure 1. Reverse the steps in the removal procedure. MFPP-C1 01/31/2022 Adjustments/Repairs 4-15...

  • Page 94: Arp 1.15 Exhaust Fan And Exhaust Fan Bracket Replacement

    4. Release the cable clamps for the Exhaust fan wire all the way to the Main control board at J20. 7. Swing SIB and Exhaust Fan assembly to closed position and screw the (2) screws in. 8. Do ARP 1.6 to install the Rear Cover. MFPP-C1 Adjustments/Repairs 01/31/2022 4-16...

  • Page 95: Arp 1.16 Sib And Exhaust Fan Bracket Replacement

    3. Remove the screws (2) to open the SIB and Exhaust fan assembly. 7. Remove the SIB Controller and transfer it to the new bracket by 4. Open all the cable clamps on the side cover to release the cables. unscrewing (6) screws. MFPP-C1 01/31/2022 Adjustments/Repairs 4-17...
  • Page 96 2. See Exhaust Fan Replacement Procedure for important notes on installation. 3. See SIB Controller Replacement for important notes on installation. 10. Remove the Lattice Connector, Spring, and Cable and transfer them to the new bracket. MFPP-C1 Adjustments/Repairs 01/31/2022 4-18...

  • Page 97: Paper Path

    5. Remove the Screws (2) from the Front Frame used to mount the Lower Entrance Panel. Screws (2) 7. If the screw near the pulley is difficult to access, remove the pulley cover by unscrewing the M4 nut on top and M4 screw in the bottom. Screws (2) MFPP-C1 01/31/2022 Adjustments/Repairs 4-19...
  • Page 98 Remove the Tensioner assembly for the Bypass Motor M8 9. Push out the cable clamp that interferes with the removal of the Lower Entrance Panel. Remove the Retaining Ring for Roller N1 and slide the pulley • out. MFPP-C1 Adjustments/Repairs 01/31/2022 4-20...
  • Page 99 10. Remove the Lower Entrance Panel. Installation Procedure 2. To install the Timing belt for M8 Bypass motor, see the Timing Belt Replacement Procedure. 3. Perform Diverter Solenoid Adjustment. MFPP-C1 01/31/2022 Adjustments/Repairs 4-21...

  • Page 100: Arp 2.2 Inner Entrance Panel Replacement

    2. Do ARP 1.17 to install the Lower Entrance Panel. 3. Do ARP 1.6 to install the Rear Cover. 4. Do GP 6.4 Dock the Punch to connect the Punch to the upstream and downstream devices. 5. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-22...

  • Page 101: Arp 2.3 Entrance Idler Panel Replacement

    Solenoid SOL3 & SOL4 Connectors Docking Bracket 5. Disconnect the Connectors for Sensors S2, S3, & S4. 8. Remove the E-Ring from the bottom of the Idler Panel Shaft. E-Ring Sensor S2, S3, & S4 Connectors MFPP-C1 01/31/2022 Adjustments/Repairs 4-23...
  • Page 102 8. Do ADJ 1.7 Idler Panel Magnetic Latches Adjustment. 9. Do GP 6.4 Dock the Punch to connect the Punch to the upstream and downstream devices. 10. Close the Front Door. 11. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-24...

  • Page 103: Arp 2.4 Acceleration Roller Idler Assembly Replacement

    Solenoid SOL5 Clamps Connector Sensor S5 Connector Acceleration Idler panel Handle 6. Disconnect the Accel Sensor S5 Connector at the the sensor 7. Disconnect the Acceleration Idler Roller Solenoid SOL5 Connector at the rear frame. (Cont.) MFPP-C1 01/31/2022 Adjustments/Repairs 4-25...
  • Page 104 8. Close the Front Door. 9. Do GP 6.4 Dock the Punch to connect the Punch to the upstream and downstream devices. 10. Connect the Power cord. Shaft 10. Remove the Acceleration Idler Roller Assembly. Acceleration Idler Roller Assembly MFPP-C1 Adjustments/Repairs 01/31/2022 4-26...

  • Page 105: Arp 2.5 Entrance Drive Panel Assembly Replacement

    4. Do GP 6.3 Undock the Punch to separate the Punch from the 1. Disconnect the Power Cord. upstream and downstream devices. 2. Do ARP 1.6 to remove the Rear Cover. ARP 2.3 to remove the Entrance Idler Panel. Entrance Idler Panel (Cont.) MFPP-C1 01/31/2022 Adjustments/Repairs 4-27...
  • Page 106 7. Unhook the Acceleration Panel Latch Springs (2). 9. Open the Cable Clamps and release the Sensor Cables. Sensor board connectors Cable Clamps 10. Disconnect the Clear Cover Sensor. Clear Cover sensor Acceleration Panel Latch Springs (Cont.) MFPP-C1 Adjustments/Repairs 01/31/2022 4-28...
  • Page 107 11. Remove the Screws (5) that hold the Entrance Drive Panel to the front Frame. Entrance Drive Panel Screws (5) 12. Remove the Screws (5) that hold the Entrance Drive Panel to the Rear Frame. MFPP-C1 01/31/2022 Adjustments/Repairs 4-29...
  • Page 108 13. Do ADJ 1.8 Drive Panel Position Adjustment. 14. Do ARP 1.6 to install the Rear Cover. 15. Connect the Power Cord. 14. Remove the Entrance Drive Panel. 15. Transfer the sensor Boards and the Clear Cover Sensor to the new Panel Weldment. MFPP-C1 Adjustments/Repairs 01/31/2022 4-30...

  • Page 109: Arp 2.6 Lower Exit Panel Replacement

    3. Remove the screw for ground strap. 6. Remove the Lower Exit Panel. Installation Procedure 2. Slide the Shaft into place. 3. Install the E-clips (2) on the ends of the Shaft. 4. Close the Front Door. 5. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-31...

  • Page 110: Arp 2.7 Exit Idler Panel Replacement

    4. Do ARP 1.18 to remove the Downstream side cover 5. Open the Cable Clamps to release all the sensor cables. 7. Disconnect the Connectors for Solenoids SOL6, SOL7, & SOL8 from the header at the rear frame. Solenoid SOL6, SOL7 & SOL8 Connectors (Cont.) MFPP-C1 Adjustments/Repairs 01/31/2022 4-32...
  • Page 111 12. Carefully remove the Shaft. 9. Remove the E-Ring from the bottom of the Idler Panel Shaft. Shaft E-Ring 13. Grasp and remove the Exit Idler Panel. 10. Remove the E-Ring from the top of the Idler Panel Shaft. E-Ring MFPP-C1 01/31/2022 Adjustments/Repairs 4-33...
  • Page 112 7. Install the ground strap 8. Do ARP 1.18 to install the Downstream side cover. 9. Do GP 6.4 Dock the Punch to connect the Punch to the downstream devices. 10. Close the Front Door. 11. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-34...

  • Page 113: Arp 2.8 Drive Exit Panel Replacement

    6. Remove (3) M4 nuts to remove the Bracket in Area 5 of the machine. 9. Remove (5) screws from the front frame that mount the Exit drive panel. ARP 2.27 to remove Motor M7 by removing (4) screws. MFPP-C1 01/31/2022 Adjustments/Repairs 4-35...
  • Page 114 10. Do ARP 1.18 Side cover removal. to install the downstream docking plate 11. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 12. Connect the Power Cord. 11. Remove the Drive Exit Panel. MFPP-C1 Adjustments/Repairs 01/31/2022 4-36...

  • Page 115: Arp 2.9 Punch Lower Exit Panel Replacement

    4. Do ARP 1.18 to install Downstream side cover. 5. Do ARP 1.17 to install Drive roller cover. 6. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 7. Connect the Power Cord. 8. Do ADJ 1.2 Diverter Solenoid adjustment. MFPP-C1 01/31/2022 Adjustments/Repairs 4-37...

  • Page 116: Arp 2.10 Inner Exit Panel Replacement

    3. Do ARP 2.9 to install the Lower Exit Panel. 4. Do ARP 1.18 to install Downstream side cover 5. Do ARP 1.6 to install the Rear Cover. 6. Do GP 6.4 to dock the Punch to the downstream devices. 7. Connect the Power cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-38...

  • Page 117: Arp 2.11 Upper Bypass Panel Replacement

    3. Do ARP 1.6 Rear Cover Replacement to remove the Rear Cover. 4. Unplug the Sensors from the Upper Bypass Panel and release the sensor cables from the cable clamps. 5. Remove the screw and nut for the ground strap. MFPP-C1 01/31/2022 Adjustments/Repairs 4-39...
  • Page 118 9. Do ARP 1.6 Rear Cover Replacement to install the Rear Cover. 10. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 11. Do ADJ 1.7Idler Panel Magnetic Latches adjustment. 12. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-40...

  • Page 119: Arp 2.12 Lower Bypass Panel Replacement

    2. Do ARP 2.11 Upper bypass panel replacement to remove the Upper bypass panel. 3. Remove (4) M4 screws from the Front frame. 4. Remove (4) M4 screws from the Rear frame. Reverse the Steps in the Removal procedure. MFPP-C1 01/31/2022 Adjustments/Repairs 4-41...

  • Page 120: Arp 2.13 Bypass Diverter Replacement

    4. Install the E-clip on the Diverter Shaft at the front side. 5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. 5. Remove the E-clip from the Diverter Shaft on the rear side. 7. Do ADJ 1.2 Diverter Solenoid Adjustment. MFPP-C1 Adjustments/Repairs 01/31/2022 4-42...

  • Page 121: Arp 2.14 Panel Close Magnet Replacement

    2. Remove the Screws (2) and Nuts (2). 7. Connect the Power Cord. 3. Remove the Magnet Bracket. 4. Remove the old Magnet. Magnet Bracket Screws (2) 5. Place the Magnet Bracket in position and insert the Screws. MFPP-C1 01/31/2022 Adjustments/Repairs 4-43...

  • Page 122: Arp 2.15 Idler Roller Replacement

    3. Lift the Extension Spring (2) up off the Bearing Housing (2) at each end of the Idler Roller Shaft. Idler Roller Shaft Idler Roller 6. Remove the Rollers with bearings (2) from the Idler Roller Shaft. (Cont.) Retaining Spring Bearing Housing MFPP-C1 Adjustments/Repairs 01/31/2022 4-44...
  • Page 123 6. Place the Extension Spring (2) over the Bearing Housings (2). 7. Place the hooks on the ends of the Extension Springs (2) on the notches at the top of the Bushing Forks (2). 8. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-45...

  • Page 124: Arp 2.16 Idler Panel Mount Bracket Replacement

    2. Do ARP 1.6 to install the Rear Cover. 3. Connect the Power Cord. Idler Panel Mount Bracket NOTE: To remove the Entrance Drive Panel (ARP 2.1), you must only remove the lower Idler Panel Mount Bracket.) MFPP-C1 Adjustments/Repairs 01/31/2022 4-46...

  • Page 125: Arp 2.17 Flange Ball Bearing Replacement

    (PL 2.4).- shown in blue color 3. Remove the E-Ring. 4. Remove the Flat Washer. 5. Remove the Flange Ball Bearing. NOTE: To Replace a Bearing from the rear side, do ARP 2.24 to remove the Pulley. MFPP-C1 01/31/2022 Adjustments/Repairs 4-47...

  • Page 126: Arp 2.18 Snap-In Bearing Replacement

    • ARP 2.3 Entrance Idler Panel Replacement • ARP 2.5 Acceleration Roller Idler Assembly Replacement ARP 2.7 Upper Bypass Panel Replacement • • ARP 2.9 Exit Idler Panel Replacement • ARP 2.13 Lower Exit Panel Replacement MFPP-C1 Adjustments/Repairs 01/31/2022 4-48...

  • Page 127: Arp 2.19 Bearing Housing Replacement

    3. Place the new Bearing Housings (2) on the ends of the Shaft with the flange of the Bearing facing in toward the Idler Roller. Bearing Housing Bearing flange 4. Do ARP 2.15 to install the Idler Roller. MFPP-C1 01/31/2022 Adjustments/Repairs 4-49...

  • Page 128: Assembly Replacement

    2. Do ARP 1.6 to remove the Rear Cover. 3. Do ARP 3.1.1 to remove the Punch Module. Installation Procedure 4. Unhook the Extension Springs from the Accel Idler Panel Front and Rear Latches. 2. Close the Front Door. 3. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-50...
  • Page 129 5. Remove the M3 screws (2) from the Accel Idler Panel Front and Rear Latches. 9. For the Accel Idler Panel Rear Latch Assembly, slide the shaft towards the front side to remove. 6. Remove the E-clip from the Accel Idler Shaft on the rear side. MFPP-C1 01/31/2022 Adjustments/Repairs 4-51...
  • Page 130 10. For the Accel Idler Panel Front Latch Assembly, slide the shaft towards the rear side to remove. 11. Remove Accel Panel Rear and Front Latch assemblies to remove the Accel Idler Latch shaft. MFPP-C1 Adjustments/Repairs 01/31/2022 4-52...
  • Page 131 8. Hook the Extension Springs to the Accel Idler Panel Front and Rear Latches. 9. Do ARP 3.1.2 to install the Punch Module. 10. Do ARP 1.6 to install the Rear Cover. 11. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-53...

  • Page 132: Arp 2.22 One Way Clutch And Pulley Sub-Assembly Replacement4-54

    4. Place the new One Way Clutch Assembly on to the Shaft. 7. Do ARP 2.25.1 to install the 534T Belt 5. Install the Washer and the E-Clip. 8. Connect the Power Cord. 6. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-54...

  • Page 133: Arp 2.24 Timing Pulley Replacement

    8. Do ADJ 1.4 Timing belt adjustment for the appropriate belt tension adjustment. 9. Do ARP 1.6 to install the Rear Cover. 5. Remove the Timing Pulley by sliding it out. 10. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-55...

  • Page 134: Arp 2.25 Timing Belt Replacement

    ARP 2.25 Timing Belt Replacement ARP 2.25.1 534T Belt Replacement There are eight (8) belts used at the rear of the Frame in the MFPP-C1. PARTS LIST ON PL 2.9 Fie (5) belts connect to motors. Use this procedure to remove and install the 534T Belt for the Bypass Motor (M8).

  • Page 135: Arp 2.25.2 134T Belt Replacement

    4. Place the new Belt in position around the Pulleys. 7. Connect the Power Cord. 5. Adjust the Belt Tension per ADJ 1.4 Timing Belt Adjustment. 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-57...

  • Page 136: Arp 2.25.4 179T Belt Replacement

    3. Loosen the Tensioner and remove the old Belt. 4. Place the new Belt in position around the Pulleys. 5. Adjust the Belt Tension per ADJ 1.4 Timing Belt Adjustment. 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-58...

  • Page 137: Arp 2.26 Drive Roller Assembly Replacement

    7. Remove the E-Ring and the Washer from the end of the Drive Roller Shaft at the front of the machine. Removal Procedure 1. Do ARP 1.6 to remove the Rear Cover. E-Ring 2. Open the Front Door. 3. Locate the appropriate Drive Roller. Washer Drive Roller Shaft (Cont.) MFPP-C1 01/31/2022 Adjustments/Repairs 4-59...
  • Page 138 10. Close the Front Door. Drive Roller Shaft 11. Connect the Power Cord. 9. Remove the Drive Roller. Drive Roller 10. Remove the Bearing from the front of the machine. 11. Remove the Bearing from the rear of the machine. MFPP-C1 Adjustments/Repairs 01/31/2022 4-60...

  • Page 139: Arp 2.26.1 Drive Roller N5 Replacement

    4. Loosen the nuts (2) on the Tensioner of the M2 motor belt. Tensioner 7. Slide the Pulley off the Roller Shaft. Nuts (2) 5. Remove the retaining ring from the shaft of roller N5. (Cont.) MFPP-C1 01/31/2022 Adjustments/Repairs 4-61...
  • Page 140 10. Remove the Washer and Ball Bearing from the front side. E-Ring and Washer 9. Remove the E-Ring at the front side of the Shaft. Washer and Ball Bearing 11. Remove the Ball Bearing from the rear side of the Shaft. E-Ring Ball Bearing (Cont.) MFPP-C1 Adjustments/Repairs 01/31/2022 4-62...
  • Page 141 9. Move the Tensioner of the M2 motor belt into position and tighten the Screws (2). 10. Do ARP 3.1 to install the Punch Module. 11. Do ARP 1.6 to install the Rear Cover. 12. Close the Front Door. 13. Connect the Power Cord. Drive Roller. MFPP-C1 01/31/2022 Adjustments/Repairs 4-63...

  • Page 142: Arp 2.27 Stepper And Mount Assembly Replacement

    7. Place the Stepper and Mount Assembly in position and tighten the Screws (4). 8. Adjust the corresponding belt tension per ADJ 1.4 Timing belt adjustment procedure. 9. Connect the Motor Connector. 10. Do ARP 1.6 to install the Rear Cover. 11. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-64...

  • Page 143: Arp 2.28 Paper Path Sensor Replacement

    ARP 2.25.7 ARP 2.25.1 5. Remove the old Sensor. ARP 2.25.7 ARP 2.25.4 6. Place the new Sensor in position, then install the Barrell Screw. 7. Close the Front Door. ARP 2.25.7 8. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-65...

  • Page 144: Top, Middle, & Bottom Exit Sensor (S22, S23, S24) Replacement

    6. Remove the old Sensor. 7. Place the new Sensor in position, then install the Barrell Screw. 8. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 9. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-66...

  • Page 145: Arp 2.28.3 Accel Sensor (S5) Replacement

    5. Remove the old Sensor. 6. Place the new Sensor in position, then install the Barrell Screw. 7. Do GP 6.4 to dock the Punch to the upstream and downstream equipment. 8. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-67...

  • Page 146: Arp 2.28.4 Align Home Sensor (S28) Replacement

    9. Do GP 6.4 to dock the Punch to the upstream and downstream 4. Remove the M3 Screws (2) that secure the Sensor to the Bracket. equipment. 10. Connect the AC power cord Sensor Bracket Screws (2) MFPP-C1 Adjustments/Repairs 01/31/2022 4-68...

  • Page 147: Arp 2.28.5 Backage Sensor Board Assembly (S18, S19) And Backage Sensor Board Assembly (S20, S21) Replacement

    11. Do ARP 3.1 to install the Punch Module. 12. Do ARP 1.6 to install the Rear Cover. 13. Connect the Power Cord. Drive Entrance Panel Backage Sensor Board (S18, S19) • The lower board is the Backage Sensor Board (S18, S19). MFPP-C1 01/31/2022 Adjustments/Repairs 4-69...

  • Page 148: Arp 2.28.6 Skew Sensor Board (S6 - S10) Replacement

    8. Connect the Sensor Board Connector. 9. Do ARP 3.1 to install the Punch Module. 10. Do ARP 1.6 to install the Rear Cover. 11. Connect the Power Cord. Skew Sensor Board Connector Skew Sensor Board MFPP-C1 Adjustments/Repairs 01/31/2022 4-70...

  • Page 149: Arp 2.28.7 Alignment Sensor Board (S11 - S15) Replacement

    5. Release the Cable Clamp and move the Cable out of the way. 6. Remove the M4 Nuts (2) and remove the steering idler roller cover. M4 nuts (2) Washers (2) 11. Remove the Alignment Sensor Board. MFPP-C1 01/31/2022 Adjustments/Repairs 4-71...
  • Page 150 18. Place the Skew Sensor Board Cable into the Cable Clamps and close the Cable Clamps. 19. Connect the Skew Sensor Board Connector. 20. Do ARP 3.1 to install the Punch Module. 21. Do ARP 1.6 to install the Rear Cover. 22. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-72...

  • Page 151: Arp 2.28.8 Backage Sensor Board (S16, S17) Replacement

    10. Do ARP 1.6 to install the Rear Cover. 11. Connect the Power Cord. Backage Sensor Board 4. Disconnect the Sensor Board Connector at the Board. 5. Remove the Nuts (3), Washers (3), and the Backage Sensor Board. MFPP-C1 01/31/2022 Adjustments/Repairs 4-73...

  • Page 152: Arp 2.29 Motor Driver (Stepper Board) Replacement

    6. Disconnect the Cables from the Motor Driver Board. 10. Do ARP 1.6 to install the Rear Cover. 7. Set the Dip switches (6) on the new Motor Driver in accordance with 11. Connect the Power Cord. the table below. MFPP-C1 Adjustments/Repairs 01/31/2022 4-74...

  • Page 153: Arp 2.30 Solenoid Replacement

    Do not perform Repair activities with the power on or electrical power supplied to the machine. Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury. 5. Disconnect the inline Connector for the Diverter Solenoid sub- assembly. MFPP-C1 01/31/2022 Adjustments/Repairs 4-75...
  • Page 154 4. Do ADJ 1.2 Diverter solenoid adjustment. 5. Do ARP 1.16 to install the Exhaust Fan Bracket 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power Cord. 7. Remove the Diverter Solenoid Sub-assembly. MFPP-C1 Adjustments/Repairs 01/31/2022 4-76...

  • Page 155: Arp 2.30.2 Entrance Idler Solenoid Replacement

    9. Place the the Cable into the Cable Clamps and close the Cable Clamps 11. Do GP 6.4 Dock the Punch. 10. Close the Front Door. 12. Connect the Power Cord. 11. Do GP 6.4 Dock the Punch. 12. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-77...

  • Page 156: Arp 2.30.4 Exit Idler Solenoid Replacement

    9. Connect the Solenoid Connector. 10. Place the the Cable into the Cable Clamps and close the Cable Clamps 11. Close the Front Door. 12. Do GP 6.4 Dock the Punch. 13. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-78...

  • Page 157: Punch Module

    3. Open the Front Door. 4. If a die set is installed, remove it and store it in the die storage rack. 6. Remove the M4 X 10 Phillips Head Screw and the Die Lock Handle. MFPP-C1 01/31/2022 Adjustments/Repairs 4-79...
  • Page 158 11. Disconnect the Connector for Solenoid SOL2. 8. Go to the rear of the Punch. 9. Disconnect the Connectors (2) for Sensors S6-S10 and S11-S15. 12. Disconnect the Connector for the M5 Motor Driver. (Cont.) (Cont.) MFPP-C1 Adjustments/Repairs 01/31/2022 4-80...
  • Page 159 13. Disconnect the Connectors (2) for the M3 Header and the M4 15. Disconnect the Connector for Sensors S16 and S17. Header. 16. Disconnect the Connector for Punch Motor M10. 14. Disconnect the Die Set Recognition Connector. (Cont.) MFPP-C1 01/31/2022 Adjustments/Repairs 4-81...
  • Page 160 Use a Phillips Head Screwdriver to remove the Screw from the punch. Lift the punch off the rail- DO NOT let it drop on the right Punch Module Mount Bracket. control board. • Remove the right Punch Module Mount Bracket. MFPP-C1 Adjustments/Repairs 01/31/2022 4-82...

  • Page 161: Arp 3.1.2 Punch Module Installation

    6. Install the Die Lock Handle and tighten the M4 X 10 Phillips Head Screw. 7. Install the Die Set (see Operation Instructions Manual). 8. Close the Front Door. 9. Do ARP 1.6 to install the Rear Cover. 10. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-83...

  • Page 162: Arp 3.2 Chip Tray Home Switch Replacement

    6. Connect Cable 7715485 at the Chip Tray Home Switch. 7. Put the Chip Tray in position and push the Chip Tray Assembly in firmly until it latches. 8. Close the Front Door. Chip Tray 9. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-84...

  • Page 163: Arp 3.3 Chip Level Emitter Replacement

    9. Put the Chip Tray in position and push the Chip Tray Assembly in 10. Close the Front Door. firmly until it latches. 11. Connect the Power Cord. 10. Close the Front Door. 11. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-85...

  • Page 164: Arp 3.5 Punch Motor Replacement

    4. Do ARP 3.6 Punch Motor Belt Replacement (Timing Belt) to install the Punch Motor Belt. 5. Do ARP 3.1 to install the Punch Module. 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-86...

  • Page 165: Arp 3.6 Punch Motor Belt Replacement (Timing Belt)

    ARP 3.1 4. Remove the JE-10 E-Ring. 8. Remove the old Belt. Clutch Pulley 5. Remove the Nylon Washer. Belt 6. Remove the Ball Bearing. 7. Remove the Screws (2) and the Bearing Bracket. MFPP-C1 01/31/2022 Adjustments/Repairs 4-87...
  • Page 166 13. Place the E-Ring in position. NOTE: The tension on the Belt is set using the reference marks on the punch motor bracket (see ARP 3.5). Mark 14. Do ARP 1.6 to install the Rear Cover. 15. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-88...

  • Page 167: Arp 3.7 Clutch Or Clutch Pulley Replacement

    You can press down on the actuator and turn the punch shaft to orient the set screw in any direction for easy access. Screws Pulley and Flange 6. Remove the Lock Nut and the long M6 Screw. MFPP-C1 01/31/2022 Adjustments/Repairs 4-89...
  • Page 168 Punch shaft. 4. Put a drop of Loctite on each Set Screw. 5. Tighten the Set Screws (2). 6. Place the long M6 Screw and the Lock Nuts (2) in position. 9. Recheck the gap. (Cont.) MFPP-C1 Adjustments/Repairs 01/31/2022 4-90...
  • Page 169 13. Do ARP 3.19 Ball Bearing Replacement to install the Ball Bearing. 14. Do ADJ 1.5 Punch Cam Indexing. 15. Do ARP 3.1.2 Punch Module Installation. 16. Do ARP 1.6 to install the Rear Cover. 17. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-91...

  • Page 170: Arp 3.8 Punch Alignment Stepper Motor And Pulley Replacement, And Alignment Stepper Bracket Replacement

    9. Tighten the Phillips Screws (4). 10. Do ARP 3.1 to install the Punch Module if necessary 11. Close the Front Door. 12. Do ARP 1.6 to install the Rear Cover. 13. Connect the Power Cord. Punch Alignment Stepper Motor (M5) MFPP-C1 Adjustments/Repairs 01/31/2022 4-92...

  • Page 171: Arp 3.9 Steering Module Replacement

    3. Do ARP 3.1 to remove the Punch Module. Remove the Alignment stepper Belt from the Pulley. • 6. Pull the Alignment stepper belt in through the hole in the Frame. 4. Disconnect the Skew Sensor Board Connector. Belt Skew Sensor Board Connector MFPP-C1 01/31/2022 Adjustments/Repairs 4-93...
  • Page 172 10. Remove the Phillips Screws (8)- (4) from front side and (4) from rear side Press down on the top tab to remove it from the top side. Then • press the bottom tab to release the connector fully. Screws (8) 8. Release the Cable Clamp MFPP-C1 Adjustments/Repairs 01/31/2022 4-94...
  • Page 173 5. Place the Alignment Stepper motor Belt around the Pulley. 6. Tighten the Phillips Screws (2). 7. Do ARP 3.1 to install the Punch Module. 8. Close the Front Door. 9. Do ARP 1.6 to install the Rear Cover. 10. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-95...

  • Page 174: Arp 3.10 Ground Strap Replacement

    4. Do ARP 3.9 to remove the Steering Module. 8. Remove the Steering Carriage Ground Strap. Steering Module 5. Remove the Phillips Screw from the Motor Bracket on the Drive Panel Steering Sub Assembly. Motor Bracket Screw Ground Strap MFPP-C1 Adjustments/Repairs 01/31/2022 4-96...
  • Page 175 4. Place the Ground Strap into the Wire Saddles. 5. Do ARP 3.9 to install the Steering Module. 6. Do ARP 3.1 to install the Punch Module. 7. Do ARP 1.6 to install the Rear Cover. 8. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-97...

  • Page 176: Arp 3.11 Alignment Carriage Sub Assembly Replacement

    7. Remove the drive roller shaft and all the components on the drive shaft. (4 plastic washers; 2 springs; 2 drive rollers; 2 belts; 4 e-clips) Steering Module 5. Remove the Steering Idler and Drive Panel assemblies by removing the M3 Nuts (4) MFPP-C1 Adjustments/Repairs 01/31/2022 4-98...
  • Page 177 Installation tip: Look at the images for selecting the proper cable for the motors: Align Home Sensor Bracket 9. Remove Left and Right Steering Stepper Motors along with their corresponding cables, by removing the Screws (8). 7715529 MFPP-C1 01/31/2022 Adjustments/Repairs 4-99...
  • Page 178 7715528 2. Do ARP 3.9 to install the Steering module. 3. Do ARP 3.1.2 to install the Punch Module. 4. Do ARP 1.6 to install the Rear Cover. 5. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-100...

  • Page 179: Arp 3.12 Steering Stepper Motor Replacement

    5.5mm nut driver that will reach the (4) screws through the opening in the punch frame. However to remove the rear side steering motor, Alignment stepper motor sub-assembly needs to be removed- ARP 3.8 MFPP-C1 01/31/2022 Adjustments/Repairs 4-101...
  • Page 180 4. Install the Align Home Sensor Bracket and tighten the M3 Screws (2). 5. Do ARP 3.9 to install the Steering Module. 6. Do ARP 3.1 to install the Punch Module. 7. Do ARP 1.6 to install the Rear Cover. 8. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-102...

  • Page 181: Arp 3.13 Steering Motor Belt (65 Groove) Replacement

    3. Do ARP 3.1 to remove the Punch Module. 5. Slide the Shaft in the opposite direction so that the Steering Drive Roller Spring, (2) plastic washers and Steering Drive Roller can be removed (from the side that needs the part replaced). MFPP-C1 01/31/2022 Adjustments/Repairs 4-103...
  • Page 182 Steering Drive Roller Spring. • 3. Install the E-Rings on the Steering Drive Roller Shaft. 4. Do ARP 3.1 to install the Punch Module. 5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-104...

  • Page 183: Arp 3.14 Steering Drive Roller Shaft Replacement

    2. Do ARP 1.6 to remove the Rear Cover. 3. Do ARP 3.1 to remove the Punch Module. 6. Remove the Shaft from the Drive Panel Steering Sub Assembly. 4. Do ARP 3.9 to remove the Steering Module. MFPP-C1 01/31/2022 Adjustments/Repairs 4-105...
  • Page 184 Washers (2) on each end of the Shaft. 9. Do ARP 3.9 to install the Steering Module. 10. Do ARP 3.1 to install the Punch Module. 11. Do ARP 1.6 to install the Rear Cover. 12. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-106...

  • Page 185: Arp 3.15 Steering Idler Panel Weldment Replacement

    2. Do ARP 1.6 to remove the Rear Cover. 3. Do ARP 3.1 to remove the Punch Module. 6. Remove the Steering Idler Panel Sub Assembly. 4. Unplug the Skew Senor and release the Cable Clamp. MFPP-C1 01/31/2022 Adjustments/Repairs 4-107...
  • Page 186 2. Place the Steering Idler Panel Sub Assembly in position on the Drive Panel Steering Sub Assembly. 3. Install the Screws (4). 4. Do ARP 3.1 to install the Punch Module. 5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-108...

  • Page 187: Arp 3.16 Steering Idler Roller Assembly Replacement

    2. Do ARP 1.6 to remove the Rear Cover. 3. Do ARP 3.1 to remove the Punch Module. 7. Remove the Roller Cover. 8. Gently move the Springs (2) off the ends of the Roller. 4. Disconnect the Skew Sensor Board Connector. MFPP-C1 01/31/2022 Adjustments/Repairs 4-109...
  • Page 188 6. Place the Skew Sensor Board Cable in the Cable Clamp and close the Cable Clamp. 7. Connect the Skew Sensor Board Connector. 8. Do ARP 3.1 to install the Punch Module. 9. Do ARP 1.6 to install the Rear Cover. 10. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-110...

  • Page 189: Arp 3.16.1 Steering Idler Roller Bearing Replacement

    1. Do ARP 3.16 Steering Idler Roller Replacement to remove the Steering Idler Roller. Steering Idler Roller Assembly 2. Remove the Steering Idler Roller Bearing (2) from the ends of Shaft on the Steering Idler Roller Assembly. Steering Idler Roller Bearing MFPP-C1 01/31/2022 Adjustments/Repairs 4-111...

  • Page 190: Arp 3.17 Steering Drive Panel Weldment Replacement

    3. Install the Spacers (2). 4. Do ARP 3.15 to install the Steering Idler Panel Sub Assembly. 5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. 4. Remove the Spacers (2). Spacer Spacer MFPP-C1 Adjustments/Repairs 01/31/2022 4-112...

  • Page 191: Arp 3.18 Die Lock Plunger And Stripper Assembly Replacement

    Die Lock Plunger Stripper 7. Install the Plunger and Stripper Assy. 8. Do ARP 3.1 to install the Punch Module. Screws (2) 9. Do ARP 1.6 to install the Rear Cover. 10. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-113...

  • Page 192: Arp 3.19 Punch Shaft Ball Bearing Replacement

    5. Remove the Ball Bearing. 6. Place the new Ball Bearing in position. 7. Place the Nylon Washer in position. 8. Place the E-Ring in position. 9. Do ARP 1.6 to install the Rear Cover. 10. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-114...

  • Page 193: Arp 3.21 Die Lock Handle Replacement

    Die Lock Handle 3. Remove the Phillips Screw and the Die Stop Handle. 4. Place the new Die Stop Handle in position and tighten the Phillips Screw. 5. Close the front Door. 6. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-115...

  • Page 194: Arp 3.22 Die Lock Shaft Replacement

    8. Remove the Socket Head Cap Screw and Split Lock Washer from the Cam and the Shaft at the front of the Punch Module. Screw 6. Remove the Shoulder Screw from the hole in the Shaft at the rear of the Punch Module. Shoulder Screw MFPP-C1 Adjustments/Repairs 01/31/2022 4-116...
  • Page 195 1. Place a Die Lock Cam inside the Punch Module by the hole at the front of the Punch Module (cam portion against side Frame). 2. Insert the Die Lock Shaft through the hole at the front of the Punch Module and through the hole in the Cam. MFPP-C1 01/31/2022 Adjustments/Repairs 4-117...

  • Page 196: Arp 3.23 Die Rail Assembly And Die Rail Springs Replacement

    9. Die rail springs can be replaced at this point by unscrewing M2 screws (4) and M2 lockwashers (4). If you are replacing only the springs, go to Installation procedure. 6. Remove the Screws (2) that hold the Dieset Recognition Bracket. MFPP-C1 Adjustments/Repairs 01/31/2022 4-118...
  • Page 197 9. Connect the Back Gage Sensor Board and place the wires in the Cable Clamps. 10. Do ARP 3.1 to install the Punch Module. 11. Do ADJ 1.6 Die set recognition board adjustment. 12. Do ARP 1.6 to install the Rear Cover. 13. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-119...

  • Page 198: Arp 3.24 Alignment Sensor Bracket And Alignment Sensor Bottom Guide Replacement

    8. Remove both upper and lower brackets as shown, do not pull on the Align sensor wires. 5. Remove the Steering Idler Roller Cover. 9. The lower bracket can be replaced at this time. 6. Unplug the Alignment Sensor Connector MFPP-C1 Adjustments/Repairs 01/31/2022 4-120...
  • Page 199 6. Connect the Skew Sensor Connector and place the Cable in the Cable Clamps. 7. Do ARP 3.1 to install the Punch Module. 8. Do ARP 1.6 to install the Rear Cover. 9. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-121...

  • Page 200: Arp 3.25 Punch Module Mount Pin Replacement

    5. Place the new Mount Pin in position and tighten the Screw. 6. Do ARP 3.1 to install the Punch Module. 7. Close the Front Door. 8. Do ARP 1.6 to install the Rear Cover. 9. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-122...

  • Page 201: Arp 3.26 Backgage Sensor Bracket Weldment And Backgage Sensor Lower Bracket Replacement

    5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. 5. If replacing only the lower bracket, replace the Bracket then go to the installation procedure. 6. Unplug the Backgage Sensor and release the wires from the Cable Clamps. MFPP-C1 01/31/2022 Adjustments/Repairs 4-123...

  • Page 202: Arp 3.27 Die Set Recognition Replacement

    6. Connect the Die Set Recognition Cable. 7. Do ARP 1.6 to install the Rear Cover. 8. Do ADJ 1.6 Die Set Recognition board adjustment procedure. 9. Connect the Power Cord. Die Set Recognition Cable (Cont.) MFPP-C1 Adjustments/Repairs 01/31/2022 4-124...

  • Page 203: Power Supply

    3. Dsiconnect Connectors J1 and J3 from the Main Control Board. Grommet Connector 4. Remove the M4 Screw (1) and remove the Ground Cable from the Power Supply. Screw 5. Remove the M4 Screws (4) from the side of the Base Frame. MFPP-C1 01/31/2022 Adjustments/Repairs 4-125...
  • Page 204 3. Place the Ground Cable in position on the Power Supply and tighten the M4 Screw (1). 4. Connect Connectors J1 and J3 to the Main Control Board. 5. Do ARP 1.6 to install the Rear Cover. 6. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-126...

  • Page 205: Arp 4.2 Ac Filter Replacement

    5. Remove the Wires (3) and the AC Filter. Bracket. 6. Place the new AC Filter in position and tighten the Screws (2). 7. Do ARP 1.6 to install the Rear Cover. 8. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-127...

  • Page 206: Electronics And Control

    4. Connect the Connectors, using the previous positons as a guide. Refer to the Section 7 Wiring. 5. Replace the PCB cover plate using the M4 Screws (4). 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-128...

  • Page 207: Arp 5.2 Comm Board Replacement

    2. Do ARP 1.6 to remove the Rear Cover. 3. Remove the PCB Cover Plate by removing the M4 Screws (4) 4. Disconnect the Connectors. 5. Unscrew the M3 screw securing the Comm Board to the Electrical Panel. MFPP-C1 01/31/2022 Adjustments/Repairs 4-129...

  • Page 208: Arp 5.3 Dieset Recognition Reader Board Replacement

    6. Connect the Connector to the Dieset Recognition Reader Board. 7. Do ADJ 1.6 Dieset Recognition Board Adjustment to set the Dieset Recognition Reader Board. 8. Do ARP 1.6 to install the Rear Cover. 9. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-130...

  • Page 209: Adjustments

    Some machine components contain 8. Test the Door Latch operation. dangerous electrical voltages that can result in electrical shock and possible serious injury. 1. Disconnect the Power Cord. 2. Open the Front Door. MFPP-C1 01/31/2022 Adjustments/Repairs 4-131...

  • Page 210: Adj 1.2 Diverter Solenoid Adjustment

    Insert a 0.25 to 0.5mm shim between the Diverter and the Lower Entrance Panel. Shim (0.25 to 0.5mm) 4. When the solenoid in not actuated, it needs to rest on the Diverter limiter bracket. To properly adjust the position of the limiter bracket do the following: MFPP-C1 Adjustments/Repairs 01/31/2022 4-132...
  • Page 211 NOTE: Raising the Limiter Bracket too high will position the diverter gate higher, which will obstruct the paper flow and cause jams. 5. Check the clearance between the Diverter and the cutout in the Lower Entrance Panel at both sides. MFPP-C1 01/31/2022 Adjustments/Repairs 4-133...

  • Page 212: Adj 1.3 Die Stop Magnet Adjustment

    2. Remove the Die Set (see Operator Manual). 8. If necessary, repeat steps 3-6 until the alignment is centered (iterative process). 9. Install the Die Set (see Operator Manual). 10. Close the front Door. 3. Loosen the Nut and Lock Screw. MFPP-C1 Adjustments/Repairs 01/31/2022 4-134...

  • Page 213: Adj 1.4 Timing Belts Adjustment

    7. Do ARP 3.1 to install the Punch Module. 8. Do ARP 1.6 to install the Rear Cover. 5. Adjust the belt tension such that there is a deflection of 1~2mm. 9. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-135...
  • Page 214 3. Loosen the the tensioner. 4. Adjust the belt tension such that there is a deflection of 6~8mm. 5. Tighten the tensioner 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power Cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-136...
  • Page 215 3. Loosen the the tensioner. 4. Adjust the belt tension such that there is a deflection of 3~5mm. 5. Tighten the tensioner 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-137...
  • Page 216 3. Loosen the the tensioner. 4. Adjust the belt tension such that there is a deflection of 4~6mm. 5. Tighten the tensioner 6. Do ARP 1.6 to install the Rear Cover. 7. Connect the Power cord. MFPP-C1 Adjustments/Repairs 01/31/2022 4-138...
  • Page 217 5. Adjust the belt tension such that there is a deflection of 1~2mm. 6. Tighten the Phillips Screws (4). 7. Do ARP 3.1 to install the Punch Module. 8. Do ARP 1.6 to install the Rear Cover. 9. Connect the Power Cord. MFPP-C1 01/31/2022 Adjustments/Repairs 4-139...

  • Page 218: Adj 1.5 Punch Clutch Indexing

    (±5° from horizontal is acceptable). See below for an image of a properly indexed punch shaft. 3. Disconnect the Power Cord. 4. Do ARP 1.6 to remove the Rear Cover. 5. Do ARP 3.1 to remove the Punch Module. (Cont.) MFPP-C1 Adjustments/Repairs 01/31/2022 4-140...
  • Page 219 For some 230v machines, moving the stop collar towards the pulley may not expose the teeth completely. In such instances, remove the pulley off the clutch (3 sets of socket head screws and washers), see ARP 3.7 Clutch Pulley replacement. MFPP-C1 01/31/2022 Adjustments/Repairs 4-141...
  • Page 220 In this instance the cam needs to stop earlier, therefore rotate the Stop Collar Clockwise (when viewed from the rear side). This is done by manually lowering the pawl and freeing the Stop collar to rotate. MFPP-C1 Adjustments/Repairs 01/31/2022 4-142...
  • Page 221 18. Run one sheet of paper though the Punch. Alternately “Cycle Punch” Function Test from Service mode can be performed. After a punch cycle the flat in the front side would have returned to horizontal position (as shown in the pictures of Step# 1). MFPP-C1 01/31/2022 Adjustments/Repairs 4-143...

  • Page 222: Adj 1.6 Dieset Recognition Board Adjustment

    5. Tighten the Screws (2) that hold the Dieset Recognition Reader Board. 3. Insert a die set until the Dieset is about to contact the spring clips in 6. Do ARP 1.6 to install the Rear Cover. the Reader Board. MFPP-C1 Adjustments/Repairs 01/31/2022 4-144...

  • Page 223: Adj 1.7 Idler Panel Magnetic Latches Adjustment

    (to eliminate the play in the magnet) and tighten both screws. The screws should be tightened while the panel is closed firmly and the magnet pulled away as shown. MFPP-C1 01/31/2022 Adjustments/Repairs 4-145...

  • Page 224: Adj 1.8 Drive Panel Position Adjustment

    This drive panel controls the nip forces of N2, N3, N4 and N5. 1. To adjust the position of the drive panel loosen (5) screws from the Front frame and (5) screws from the rear frame. MFPP-C1 Adjustments/Repairs 01/31/2022 4-146...
  • Page 225 2. Using the Reference holes in the front/rear frame (5 holes in the front frame and 5 holes in the rear frame) and the sheet metal panel, position the drive panel to ensure the drive rollers protrude 1.5±0.5mm through the drive panel. MFPP-C1 01/31/2022 Adjustments/Repairs 4-147...
  • Page 226 1. To adjust the position of the drive panel loosen (5) screws from the position the drive panel to ensure the drive rollers protrude Front frame and (5) screws from the rear frame (Cover plate of Jam 1.5±0.5mm through the drive panel. area 5 needs to be removed). MFPP-C1 Adjustments/Repairs 01/31/2022 4-148...
  • Page 227 1. To adjust the position of the drive panel loosen (4) screws from the position the drive panel to ensure the drive rollers protrude Front frame and (4) screws from the rear frame. 1.5±0.5mm through the drive panel. MFPP-C1 01/31/2022 Adjustments/Repairs 4-149...
  • Page 228 Notes: MFPP-C1 Adjustments/Repairs 01/31/2022 4-150...
  • Page 229 PL 4.10. Punch Module- Die Rail, Backgage, Align Sensors, Sub Assembly ................ 28 PL 4.11. Punch Module- AC Motor ..........29 5. Die Sets ..................30 PL 5.1 Die Sets PL 5.2 Crease Die Components GBC MFPP-C1 06/22/2022 Parts List...

  • Page 230: Main Assembly

    1.Main Assembly ITEM Part # DESCRIPTION PL 1.1. Final Assembly MULTI FUNCTION PROFESSIONAL 7724901 PUNCHER- C1, 115V MULTI FUNCTION PROFESSIONAL 7724911 PUNCHER-C1, 230V Parts List 06/22/2022 GBC MFPP-C1...

  • Page 231: 1.2. Cabinet- Covers

    FC3-6981-000 BRACKET, FRONT DOOR HINGE 7715357 FC3-6983-000 BRACKET, DOOR, MAGNET, BRACKET, INTERLOCK, FRONT 7715325 FC3-6976-000 DOOR 7708226 FC3-3884-000 LOCK CLAW 1824001 NUTS, KEPS M4 7715349 FC3-6980-000 BRACKET, FRONT DOOR MOUNT 7715328 FC3-6977-000 BRACKET, MOUNT, ELCB GBC MFPP-C1 06/22/2022 Parts List...

  • Page 232: Frame Assembly

    [Qty. (2) used on all Idler panels- #A, #B, #D, #E and #5 SHAFT, IDLER PANEL HINGE, 7718619 FC3-7451-000 OFFSET GROOVE, LONG BRUSH, ANTI STATIC, SUS, 7718593 FC3-7448-000 LONG 7718630 FC3-7455-000 GROUND STRAP, SHORT, M4 Parts List 06/22/2022 GBC MFPP-C1...

  • Page 233: 2.2. Frame Assembly- Front Side

    7715789 FC3-7067-000 MAGNET, PANEL, OPEN, WEAK 7715824 FC3-7074-000 CAP, RUBBER, RAIN BLUE 7715840 FC3-7077-000 PLATE, UPPER BYPASS, RELEASE LATCH 1823913 FC3-6903-000 SCREW, PHILLIPS HX HD W/SEMS, M3 X 8 7715379 FC3-6990-000 SPRING, STEERING IDLER ROLLERS GBC MFPP-C1 06/22/2022 Parts List...
  • Page 234 WIRE CLAMP, EDGE, SMALL SOLENOID, BRACKET, DIVERTER, 7715643 FC3-7051-000 SUB ASSEMBLY WIRE SADDLE, MEDIUM, LOCKING 7715818 FC3-7071-000 TOP, V-0 WIRE SADDLE, LARGE, LOCKING 7715819 FC3-7072-000 TOP, V-0 WIRE SADDLE, SMALL, LOCKING 7715817 FC3-7070-000 TOP, V-0 Parts List 06/22/2022 GBC MFPP-C1...

  • Page 235: 2.4. Frame Assembly- Drive Rollers

    PL 2.4. Frame Assembly- Drive Rollers ITEM GBC Part # Canon Part # DESCRIPTION ROLLER ASSEMBLY, DRIVE 7715093 FC3-6934-000 (USED FOR ALL ROLLERS EXCEPT N2) ROLLER ASSEMBLY, ONE WAY CLUTCH 7715097 FC3-6935-000 DRIVE (USED IN N2 POSITION ONLY) 1821116 FC3-6870-000...

  • Page 236: 2.5. Frame Assembly- Internal Parts

    CHIP TRAY SENSOR 7715186 FC3-6947-000 MOUNT ASSEMBLY SHAFT, ACCEL IDLER 7715213 FC3-6954-000 LATCH LATCH, ASSEMBLY , REAR, 7724141 ACCEL IDLER PANEL LATCH, ASSEMBLY, FRONT, 7724140 ACCEL IDLER PANEL POWER SUPPLY, 24V, MW 7715637 FC3-7047-000 SP 480, Parts List 06/22/2022 GBC MFPP-C1...

  • Page 237: 2.6. Frame Assembly- Motors And Motor Drivers

    M4 Stepper Driver 7715275 FC3-6968-000 DRIVER AND BRACKE ASSEMBLY, TWO PHASE M5 Stepper Driver 7715275 FC3-6968-000 DRIVER AND BRACKE ASSEMBLY, TWO PHASE SEE PL 4.6 FOR STEPPER MOTORS M3, M4 AND PL 4.7 FOR STEPPER MOTOR M5 GBC MFPP-C1 06/22/2022 Parts List...

  • Page 238: 2.7. Frame Assembly- Sensors

    Bypass Sensor, Middle 7715597 FC3-7039-000 Align Home Sensor 7711970 FC3-6914-000 Chip Level Sensor - Emitter 7711973 FC3-6915-000 Chip Level Sensor - Receiver 7715774 FC3-7063-000 Clear Cover Sensor - Emitter 7711973 FC3-6915-000 Clear Cover Sensor - Receiver Parts List 06/22/2022 GBC MFPP-C1 5-10...

  • Page 239: 2.8. Frame Assembly- Solenoids / Switches

    7724133 BOTTOM ACCELERATION ROLLER 7724133 SOLENOID EXIT IDLER SOLENOID, 7724133 BOTTOM EXIT IDLER SOLENOID, 7724133 MIDDLE 7724133 EXIT IDLER SOLENOID, TOP FRONT DOOR INTERLOCK 7610501 FC3-3725-000 SWITCH CHIP TRAY HOME SWITCH 7715186 FC3-6947-000 ASSEMBLY GBC MFPP-C1 06/22/2022 Parts List 5-11...

  • Page 240: 2.9. Frame Assembly- Belts

    Part # 7715202 FC3-6949-000 BELT, 534T, 2MM 2GT PULLEY,TIMING,2MM 7715204 FC3-6950-000 2GT,30T 7715206 FC3-6951-000 BELT, 179T, 2MM 2GT 7715243 FC3-6963-000 BELT, 150 T, 2MM 2GT 7715245 FC3-6964-000 TENSIONER ASSEMBLY 7715246 FC3-6965-000 BELT, 134T, 2MM 2GT Parts List 06/22/2022 GBC MFPP-C1 5-12...

  • Page 241: Paper Path

    FC3-7062-000 BOARD, BACKGAGE SENSOR 7715881 FC3-7085-000 PANEL WELDMENT, DRIVE, ENTRANCE 1822108 FC3-6888-000 WASHER, FLAT, 4.1X 8X1.5 1822117 FC3-6890-000 WASHER, 3.2ID, 8OD, 0.75MM THICK 1823903 FC3-6898-000 SCREW, PHILLIPS, HX HD M4X8 S20, S21 S18, S19 GBC MFPP-C1 06/22/2022 Parts List 5-13...

  • Page 242: 3.2. Paper Path- Entrance Idler Panel

    CAP, RUBBER HANDLE ASSEMBLY, IDLER 7715384 PANELS 7715625 FC3-7041-000 WIRE SADDLE, SHORT SCREW, BARREL, M4, 7MM 7715629 FC3-7041-000 DEEP WIRE SADDLE,SMALL,SIDE 7715639 FC3-7048-000 OPEN PANEL 7715883 FC3-7087-000 WELDMENT,IDLER,ENTRANCE 7714679 FC3-6917-000 GROUND STRAP, M4 SOL3 SOL4 Parts List 06/22/2022 GBC MFPP-C1 5-14...

  • Page 243: 3.3. Paper Path- Acceleration Roller Idler

    FC3-7452-000 BRUSH PLATE, WITH BRUSH SPRING,TRANSPORT IDLER 7717410 FC3-6991-000 ROLLER PANEL WELDMENT, IDLER, 7718627 FC3-7453-000 ENTRANCE 7715625 FC3-7041-000 WIRE SADDLE, SHORT 7715629 FC3-7043-000 SCREW, BARREL, M4, 7MM DEEP 7715824 FC3-7074-000 RUBBER, RAIN BLUE SOL5 GBC MFPP-C1 06/22/2022 Parts List 5-15...

  • Page 244: 3.4. Paper Path- Exit Idler Panel

    FC3-7074-000 CAP, RUBBER, RAIN BLUE 7715625 FC3-7041-000 WIRE SADDLE, SHORT SCREW,BARREL,M4,7MM 7715629 FC3-7043-000 DEEP 7715639 FC3-7048-000 WIRE SADDLE,SM,SIDE OPEN PANEL WELDMENT, IDLER, 7715884 FC3-7088-000 EXIT, SERVICE 7714679 FC3-6917-000 GROUND STRAP, M4 SOL8 SOL7 SOL6 Parts List 06/22/2022 GBC MFPP-C1 5-16...

  • Page 245: 3.5. Paper Path- Upper Bypass Panel

    HANDLE ASSEMBLY, IDLER PANELS SENSOR AND BRACKET 7715627 FC3-7042-000 ASSEMBLY,S1 7715629 FC3-7043-000 SCREW, BARREL, M4, 7MM DEEP 7715882 FC3-7086-000 PANEL WELDMENT, BYPASS, UPPER 7714679 FC3-6917-000 GROUND STRAP, M4 7715824 FC3-7074-000 CAP, RUBBER, RAIN BLUE GBC MFPP-C1 06/22/2022 Parts List 5-17...

  • Page 246: 3.6. Paper Path- Disengaging Roller Solenoid

    ITEM Description Part # PL 3.6. Paper Path- Disengaging Roller Solenoid SOL 3 SOL 4 SOL 5 MODULE, SOLENOID, 7724134 SOL 6 DISENGAGING ROLLER SOL 7 SOL 8 Parts List 06/22/2022 GBC MFPP-C1 5-18...

  • Page 247: Punch Module

    4.Punch Module ITEM GBC Part # Canon Part # DESCRIPTION PL 4.1. Punch Module PUNCH MODULE, ASSEMBLY, 7723650 115V 115V PUNCH MODULE, 7723651 230V ASSEMBLY, 230V BEARING,BALL,FLANGE,12X2 1821118 FC3-6871-000 4X6,SUJ2 1821215 FC3-6873-000 BEARING, CLIP, 12MM 1821802 FC3-6882-000 Spring washer M4...

  • Page 248: 4.2. Punch Module (Continued)

    BELT, TIMING, 80 GROOVE, 5MM HTD BRACKET & BEARING ASSEMBLY,DIE 7715238 FC3-6961-000 LOCK PLUNGER & STRIPPER ASSEMBLY, DIE 7715239 FC3-6962-000 LOCK 7715320 FC3-6975-000 MAGNET, DIE STOP 7715374 FC3-6987-000 SPRING, DIE LOCK RETURN 1824001 FC3-6904-000 NUT, KEPS M4 Parts List 06/22/2022 GBC MFPP-C1 5-20...

  • Page 249: 4.3. Punch Module- Motors/Sensors

    Pulley. Right / Rear Steering Motor and 7715857 FC3-7079-000 Pulley. Stepper Motor and Pulley, 7715859 FC3-7080-000 Alignment, Service 7715692 FC3-7060-000 Skew Sensor Board Alignment Sensor Board, 7718567 FC3-7434-000 Switchable 7724178 FC3-7062-000 Backgage Sensor Board GBC MFPP-C1 06/22/2022 Parts List 5-21...

  • Page 250: 4.4. Punch Module- Steering Module

    SCREW, PHILIPS-HEX HD W/EXT WASHER, M3 X 8 1824002 FC3-6905-000 NUT, KEPS, M3 7715445 FC3-6996-000 WIRE CLAMP, EDGE, SMALL 7715597 FC3-7039-000 SENSOR, VEIN, BRACKET, SUB ASSEMBLY 7715779 FC3-7065-000 GROUND STRAP, STEERING CARRIAGE 7715877 FC3-7084-000 ALIGNMENT CARRIAGE, SUB ASSEMBLY, SERVICE Parts List 06/22/2022 GBC MFPP-C1 5-22...
  • Page 251 FC3-3630-000 BEARING, DOUBLE "D" FLANGE 7715062 FC3-6929-000 PANEL WELDMENT, IDLER, STEERING 7715379 FC3-6990-000 SPRING, STEERING IDLER ROLLERS 7715648 FC3-7052-000 WIRE CLAMP, LOCKING 7715692 FC3-7060-000 BOARD ASSEMBLY, SKEW SENSOR ROLLER ASSEMBLY, IDLER, 7715816 FC3-7069-000 STEERING GBC MFPP-C1 06/22/2022 Parts List 5-23...

  • Page 252: 4.6. Punch Module- Steering Module - Drive Panel Steering

    7715377 FC3-6989-000 SPRING, STEERING DRIVE ROLLER 7715648 FC3-7052-000 WIRE CLAMP, LOCKING SLEEVE, SPIRAL, STEERING MOTOR 7715777 FC3-7064-000 WIRES STEPPER MOTOR AND PULLEY, 7715857 FC3-7079-000 STEERING, SERVICE STEPPER MOTOR AND PULLEY, 7715857 FC3-7079-000 STEERING, SERVICE Parts List 06/22/2022 GBC MFPP-C1 5-24...

  • Page 253: 4.7. Punch Module- Stepper Alignment Bracket

    Punch Module- Stepper Alignment Bracket ITEM Canon Part # DESCRIPTION Part # 1823906 FC3-6899-000 SCREW, PHILLIPS HX HD W/SEMS M5 X 10 7715078 FC3-6930-000 BRACKET, ALIGNMENT STEPPER MOUNT STEPPER MOTOR AND PULLEY, 7715859 FC3-7080-000 ALIGNMENT, SERVICE GBC MFPP-C1 06/22/2022 Parts List 5-25...

  • Page 254: 4.8. Punch Module- Punch Clutch

    ITEM Canon Part # DESCRIPTION Part # 1821531 FC3-6875-000 SCREW, SHCS, M5X18 WASHER, SPLIT LOCK, 1821801 FC3-6881-000 7715020 FC3-6920-000 CLUTCH, WRAP SPRING PULLEY & FLANGE,5MM 7715231 115V HTD,38T PULLEY & FLANGE,5MM 7715371 230V HTD,34T Parts List 06/22/2022 GBC MFPP-C1 5-26...

  • Page 255: 4.9. Punch Module- Die Set Recognition Reader Board

    PL 4.9. Punch Module- Die Set Recognition Reader Board ITEM Canon Part # DESCRIPTION Part # Board, ASM, Reader, Die Set 7715347 FC3-6979-000 Recognition 1824002 FC3-6905-000 NUT, KEPS, M3 GBC MFPP-C1 06/22/2022 Parts List 5-27...

  • Page 256: 4.10. Punch Module- Die Rail, Backgage, Align Sensors, Sub Assembly

    FC3-7049-000 WIRES 7718567 FC3-7434-000 BOARD ASSEMBLY, ALIGNMENT SENSOR 7724178 FC3-7062-000 BOARD ASSEMBLY, BACKGAGE SENSOR 7715787 FC3-7066-000 SPRING, DIE RAIL, POSITION, 1 7715799 FC3-7068-000 SPRING, DIE RAIL, POSITION, 2 7715985 FC3-7098-000 GUIDE, CHIP DEFLECTOR, FLEXIBLE Parts List 06/22/2022 GBC MFPP-C1 5-28...

  • Page 257: 4.11. Punch Module- Ac Motor

    WASHER, FLAT, 8X14X0.5 1823602 FC3-6894-000 SET SCREW, NYLON PATCH, M4X6 1824703 FC3-6907-000 SCREW, HEX CAP, M8, 16MM LONG MOTOR AND PULLEY, PUNCH, 7724220 115V 115V, SERVICE MOTOR AND PULLEY, PUNCH, 7724221 230V 230V, SERVICE GBC MFPP-C1 06/22/2022 Parts List 5-29...

  • Page 258: Die Sets

    1.Die Sets ORDER THESE DIE-SETS THROUGH CANON SUPPLIES PL 5.1 Die Sets ITEM GBC Part # DESCRIPTION 7714012 DIE , Coil, 44H Rnd See user manual for details on each die set pattern. 7714013 DIE , Coil, 47H Rnd Die item 5 shown as an example below.

  • Page 259: Electronics

    3.Electronics ITEM GBC Part # Canon Part # DESCRIPTION PL 6.1 Electronics PCB Assembly 6195001 FC3-6571-000 RFI POWER FILTER 7724690 BOARD, CONTROL, MAIN 7715633 FC3-7045-000 BOARD, CONTROL, COMM 7710392 FC3-6618-000 ELCB, 10A, MITSUBISHI GBC MFPP-C1 06/22/2022 Parts List 5-31...

  • Page 260: 6.2 Opcon, Exhaust Fan, Lattice Connector Assembly

    PL 6.2 OPCON, Exhaust fan, Lattice connector assembly GBCPart ITEM Canon Part # DESCRIPTION 7715267 FC3-6967-000 FAN, EXHAUST 7715364 FC3-6986-000 BRACKET,TRANSCEIVER,OPCON,FAN 7715362 FC3-6984-000 CABLE, LATTICE Parts List 06/22/2022 GBC MFPP-C1 5-32...
  • Page 261 7715492 CABLE, DC POWER FC3-7033-000 7715538 CABLE, COMM TO PANEL FC3-7017-000 7715493 CABLE, AC TO PSU FC3-7036-000 CABLE, VRMT, REMOTE 7715543 SPARTA, 24V FC3-7018-000 7715494 CABLE, AC TO BOARD FC3-7037-000 CABLE, TRANSCEIVER, 7715546 CANON GBC MFPP-C1 06/22/2022 Parts List 5-33...
  • Page 262 SCREW, PHILLIPS PAN HD, M4X10 FC3-3931-000 7708460 SHUNT CABLE CABLE, LAN, COMMUNICATION, FC3-7093-000 7715935 SPARTA 7718640 CABLE, DB15, EXTERNAL PL 7.2 Other Parts ITEM GBC Part DESCRIPTION 7718648 WIPES, CLEANING, ANTI-STATIC 7715684 DRIVE, USB STICK, FLASH DRIVE Parts List 06/22/2022 GBC MFPP-C1 5-34...
  • Page 263 Idler Roller and Idler Springs Inspection ..... 39 GP 6.2.22 LANGUAGE Procedure ........18 GP 6.2.23 UNITS Procedure ..........18 GP 6.15.1 Idler Roller Cleaning ..........40 Service User Interface ..............19 MFPP-C1 01/31/2022 General Procedures and Information Section Contents...
  • Page 264 GP 6.27 Die Set Recognition Board Clips Inspection ..54 Serial Numbers ................65 GP 6.28 Die Lock Mechanism and Die Rail Springs Inspection 54 General Information ..............56 Principle of Operation ..............56 MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 265: General Procedures

    In the User Interface, the top row of text displays the status of the Punch (Ready, Close Door). The bottom row of text displays the options selected on the User Interface (Single Punch). MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 266: Settings

    The Clear Cover feature allows you to set the Backgage values for Clear Firmware Cover media only. This setting does not affect any other type of media. The Firmware feature identifies the level of the firmware installed to the MFPP-C1. MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 267: User Interface Screen Map

    Language & Mode Alignment Backgage Full Bleed Punch Alignment Backgage Units Tab/Full Bypass Trail Edge Trail Edge Cover Single Mid Punch L Mid Punch L Full Bleed Mid Punch Mid Punch Double Saddle Bind MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 268: Gp 6.2 User Interface Procedure

    GP 6.1.4 LANGUAGE SETTINGS Procedure • GP 6.1.5 UNITS Procedure • Information • GP 6.1.8 DIE TYPE Procedure GP 6.1.9 DIE CYCLES Procedure • GP 6.1.10 PUNCH CYCLES Procedure • • GP 6.1.11 FIRMWARE Procedure MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 269: Gp 6.2.1 Backgage Setting Procedure

    If the user does not save the new backgage, the next time a die of this type is inserted in the machine, it will revert to the default depth for that die. MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 270: Gp 6.2.3 Clear Cover Procedure

    4. Once you have selected a unit, press the CHECK MARK button. Then, click YES to save the setting. 8. Press the CHECK MARK button to enter the new Alignment value. Then, click YES to save the value. MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 271: Gp 6.2.7 Information Procedure

    Do the following to view information about: Die Type, Die cycles, Punch The Firmware feature identifies the level of the firmware installed to the Cycles, and Firmware MFPP-C1. 1. From the home screen, click on INFO Complete GP 6.1.7 to navigate to the Information menu where the 2.

  • Page 272: Crease Settings

    C-Fold Crease Adjust The Firmware feature identifies the level of the firmware installed to the The C-Fold Crease Adjust feature allows you to adjust the crease location MFPP-C1. for a tri-fold sheet. Language & Units The Language feature allows you to select the language for the user interface.

  • Page 273: Crease User Interface Screen Map

    Crease User Interface Screen Map Home Settings Info Crease Mode Center Book Crease C-Fold Language & Enter Service Select Crease Adjust Adjust Crease Adjust Units Mode Center Book C-Fold Bypass MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 274: Crease Settings Procedure

    GP 6.1.12 CREASE MODE SELECT Procedure • GP 6.1.13 CENTER CREASE ADJUST Procedure GP 6.1.14 BOOK CREASE ADJUST Procedure • GP 6.1.15 C-FOLD CREASE ADJUST Procedure • GP 6.1.16 LANGUAGE Procedure • • GP 6.1.17 UNITS Procedure MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 275: Gp 6.2.12 Crease Mode Select Procedure

    • Inches 4. Click on the CHECK MARK button to confirm your changes. Millimeters • 11. Once you have selected a unit, press the CHECK MARK button. Then, click YES to save the setting. MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 276: Perforation Settings

    The Units feature allows you to select the units displayed on the user interface. Select MM for millimeters of IN for inches. Enter Service Mode The Enter Service Mode feature allows you to complete service adjustments on the system. MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 277: Perforation User Interface Screen Map

    Perforation User Interface Screen Map Home Settings Info Perf Mode Center Perf Single Perf Double Perf Language & Enter Service Select Adjust Adjust Adjust Units Mode Center Single Double Bypass MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 278: Perforation Settings Procedures

    • GP 6.1.18 PERF MODE Procedure • GP 6.1.19 CENTER PERF Procedure GP 6.1.20 SINGLE PERF Procedure • GP 6.1.21 DOUBLE PERF Procedure • GP 6.1.22 LANGUAGE Procedure • • GP 6.1.23 UNITS Procedure MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 279: Gp 6.2.18 Perf Mode Select Procedure

    Increasing the value of X moves the perf further from the • trail edge of the sheet. Decreasing X moves the perf closer to the trail edge of • the sheet. 4. Press the CHECK MARK button to save the new perforation value. MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 280: Gp 6.2.22 Language Procedure

    LANGUAGE & UNITS. 3. Choose your desired units from the following list: Inches • • Millimeters 4. Once you have selected a unit, press the CHECK MARK button. Then, click YES to save the setting. MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 281: Service User Interface

    • View Die cycles and Machine log • The Motors feature allows you to test the operation of each of the 8 motors to the MFPP-C1. • Upgrade Firmware Solenoids The Solenoid feature allows you to test the operation of each of the 8 solenoids to the MFPP-C1.
  • Page 282 • ANSI • The DFA End Device feature allows you to select if the MFPP-C1 is the end device in the train. If an eWire is to be used, set this value to NO. Max Bypass The Max Bypass feature allows you to set the maximum sheet length that will be bypassed through MFPP-C1.

  • Page 283: Service Interface Screen Map

    Cycle Update Paper Size Run Mode Trail Edge Reset Punch Main Aligner Update ANSI Auto Run Bypass Test Punch L Comm Auto Save Log Cycle Punch XL Solenoids Save + Motors Backup Load Backup MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 284: Gp 6.3 Service User Interface Procedure

    GP 6.2.7 MOTORS • • GP 6.2.8 FUNCTION TESTS (Cycle Punch, Aligner Test, Fan Test) GP 6.2.9 SKEW OFFSETS • • GP 6.2.10 ALIGN OFFSETS • GP 6.2.11 LOG • GP 6.2.12 FIRMWARE UPGRADE MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 285: Gp 6.3.1 Paper Size Setting

    When MFPP-C1 is connected to a finisher this menu will show This setting is used for manufacturing set-up only. CONNECTED When MFPP-C1 is not connected to a finisher and the punch is powered GP 6.3.2 MAX BYPASS Setting ON, do the following to select the desired run mode.

  • Page 286: Gp 6.3.4 Die Cycles

    Do the following to check the status of any of the sensors. The Sensors feature allows you to view the state of each of the 29 sensors to the MFPP-C1. Cover each sensor to check if the sensor status changes from “0” to “1””.

  • Page 287: Gp 6.3.6 Solenoids Check

    Do the following to test any of the Stepper Motors. 12. Complete GP 6.2 to enter Service Mode. The Motors feature allows you to test the operation of each of the 8 stepper motors to the MFPP-C1. 13. Click on the SOLENOIDS button. 14. To check the Solenoids: Do the following to check the Motors.

  • Page 288: Gp 6.3.8 Function Tests (Cycle Punch, Aligner Test, Fan Test)

    FUNCTION TESTS menu. • The button will turn on the listed motors and disengage the listed solenoid. This can be used to check if a solenoid is lifting sufficiently to • disengage the drive roller. MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 289: Gp 6.3.9 Skew Offsets Adjustment

    5. Use the +/- buttons to change the Rear and Front offsets. 6. To check the Skew, fold the sheet in half. The holes should line up. • • See image to the right. The last holes should line up. MFPP-C1 01/31/2022 General Procedures and Information...
  • Page 290 BG FRONT ‘-’ Increment value until the holes are parallel to the BG FRONT ‘+‘ Increment value until the holes are parallel to the edge. edge. MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 291: Gp 6.3.10 Align Offsets Adjustment

    BG DP L REAR ‘+’ Increment values until the holes are parallel to the Procedure edge. The User Alignment setting adjusts the Alignment position of all sheets (regardless of size) that are processed by MFPP-C1. The below table shows the sensor for each sheet size: Sensor Sheet sizes...

  • Page 292: Gp 6.3.12 Firmware Upgrade Procedure

    5. Enter the Passcode 422. (Tip: You can remember the passcode 422 • Punch mode, time from LE S8 to LE at S25 by noting that 422 is the code for ‘GBC’ your phone keypad) 6. Use the scroll bar to navigate to the second page of the menu. Other data 7.

  • Page 293: Gp 6.4 Undock The Punch (Moving The Punch To Service Position)

    3. Run a small test job in both Punch and Bypass mode to ensure the machine is working properly. 3. Move the downstream device away from Professional puncher and then move Professional Puncher away from the Upstream device. MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 294: Operational Inspection

    1. Visually inspect for defects and problems such as damaged holes in the customer’s paper. components, loose screws or nuts, abraded wire insulation, loose terminals, etc. 2. Refer to section 3.13 Punch Specifications. 2. Correct any problems before returning the machine to service. MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 295: Die Set Service

    GP 6.8.1 Die Set Life Expectancy The MFPP-C1 Die Sets have a minimum life expectancy of 750K cycles (sheets of paper punched, when punching 75 gsm paper). With periodic lubrication and optimum paper types, life can exceed this number.

  • Page 296: Gp 6.8.3 Die Set Lubrication

    3. Wipe clean, leaving a light coat of oil on them. 4. Oil from the die may blemish the first few punched sheets after oil has been applied. Run test punched copies until clean copies can be made. MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 297: Gp 6.8.4 Die Set Shoulder Bolts

    Holes should be clean and even with no tearing or frayed edges. Holes should be punched completely, leaving no chip attached. • • Holes should be straight (no skew) and evenly spaced from the edge of the paper and aligned. (See GP 6.2.9, SKEW OFFSETS MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 298: Gp 6.9 External Cleaning

    3. Clean the Rollers with alcohol. Warning: Make sure you disconnect the MFPP-C1 from its power source before cleaning. Failure to observe this warning could result in death or serious Injury.

  • Page 299: Gp 6.11 Base Cleaning

    2. Vacuum out paper chips and dust from the Chip Bin tray, especially at 2. The customer can also do this between the technician’s visits. the holes on the sides of the Chip Tray. MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 300: Gp 6.13 Die Guide Cleaning

    1. Ensure latch holds door closed. 2. Ensure switch is activated when the door is closed. 3. To adjust the door latch, see ADJ 1.1 MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 301: Gp 6.15 Idler Roller And Idler Springs Inspection

    2. Inspect Springs (2) for each Idler Roller, and make sure they are correctly hooked. Idler Roller Shaft Idler Roller Retaining Spring Bearing Housing 3. Inspect the Bearing Housing. The Bearing Housing should slide freely in the Bearing Forks. MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 302: Gp 6.15.1 Idler Roller Cleaning

    4. Ensure the rollers turn freely on the shaft and that the idler roller shaft "floats" freely in the bushing forks. 5. Do ARP 2.4 Idler Roller Replacement to install the Idler Roller. MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 303: Gp 6.15.2 Steering Idler Roller And Springs Inspection And Cleaning

    3. The roller surfaces should be free of debris, toner deposits, wear, unevenness, and dents. 4. Inspect the Steering Idler Springs. The Springs should be hooked securely and should be wrapped around the Bushing. 5. Do ARP 3.1.2 Punch Module Installation. MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 304: Gp 6.16 Drive Roller And Steering Drive Roller Inspection And Cleaning

    3. The Drive Roller should be free of toner deposits, wear marks, scuff marks, dents, etc. 4. Use the above procedure to clean the Steering Drive Rollers Steering Drive Rollers 5. Do ARP 3.1.2# Punch Module Installation. MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 305: Gp 6.17 Panel Latch Inspection

    2. When the idler panel is latched, the idler panel spacers ((2) spacers for each Idler assembly) should contact the drive panels completely. There should not be any movement in the idler assembly (toward or away from the drive panel). MFPP-C1 01/31/2022 General Procedures and Information...
  • Page 306 To inspect the Acceleration Idler latch follow the below procedure: 1. Open the Front door. 2. Undock MFPP-C1. 3. When the Acceleration panel latch is fully engaged, the tabs in the Idler panel should contact the drive panel. Inspect this for the latches in the front side and rear side.
  • Page 307 8. To adjust the Acceleration Idler Panel Latch, do ADJ 1.8 Entrance Drive Panel Position Adjustment. MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 308: Gp 6.18 Optical Sensor Cleaning

    2 LED’s. For sensor locations, refer to: PL 3.1 • • PL 3.2 PL 3.3 • • PL 3.4 PL 3.5 • • PL 4.2 PL 4.3 • • PL 4.4 PL 4.9 • MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 309: Gp 6.19 Bypass Paper Path Inspection And Cleaning

    Clean as needed. 4. Close the panel and check that it is flat and that paper will pass under 5. Ensure the bypass diverter moves freely and returns to the bypass position. MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 310: Gp 6.20 Punch Paper Path Inspection And Cleaning

    Latch, and Exit Idler Panel Latch hold the panels tightly in place. If the latch is bent or damaged, replace the Entrance Idler Panel (ARP 2.3), Acceleration Roller Idler Assembly (ARP 2.5), or the Exit Idler Panel (ARP 2.9). 5. Clean as needed. MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 311: Gp 6.21 Punch Drive Cam Lubrication

    3. Clean the old grease from the cams and then apply a light coat of high-quality grease (not oil). 5. Do ARP 3.1.2 Punch Module Replacement to install the Punch Module. 6. Do ARP 1.6 Rear Cover Replacement to install the Rear Cover. MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 312: Gp 6.22 Timing Belt Inspection

    GP 6.22 Timing Belt Inspection There are 11 belts used in the MFPP-C1. Assembly # of Belts Punch Module 1 belt Steering Module 1 belt Drive Panel Steering 2 belts Sub Assembly Frame 8 belts Five of the belts at the rear of the Frame have Tensioner Assemblies. It is these five belts that should be checked.

  • Page 313: Gp 6.23 Solenoid Cleaning And Inspection

    When the solenoid is fully activated, the idler roller should completely lift off and not be able to drive the drive roller. NOTE: Disengaging solenoid modules need to be replaced every 5 million cycles. MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 314: Gp 6.24 Alignment Carriage Rails Cleaning

    Alignment Carriage sub- assembly. 4. Do ARP 3.1.2 to install the Punch Module. 5. Check the tightness of (2) cone point set screws in the clutch. MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 315: Gp 6.26 Diverter Solenoid Assembly Inspection

    Moving Parts, keep hands clear of nips and the belts when the Interlock is cheater is inserted. 8. Do GP 6.2.6 SOLENOIDS to activate and deactivate Solenoid SOL1. The diverter gate should rise and fall when SOL1 is cycled. MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 316: Gp 6.27 Die Set Recognition Board Clips Inspection

    6. Inspect (4) plastic bushings in the Die lock brackets. (2) in the front and (2) in the back. 5. Wipe the spring clips with a clean cloth. 6. Do ARP1.6 to install rear cover MFPP-C1 General Procedures and Information 01/31/2022...
  • Page 317 10. Insert a Die set in the die rail and lock the Die set and check if the tip contacts the die set base plate only. The Die lock mechanism should not contact anywhere else. 11. The Die Set should also slide in easily deforming the Die rail springs. MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 318: General Information

    Principle of Operation the Divert Solenoid SOL 1 is activated to direct the sheets into the punch The MFPP-C1 is a machine that punches various die set hole patterns path. into single sheets of paper. The machine is placed between a printer or There are two modes of operation Single Punch and Double Punch.

  • Page 319: Double Punch (Mid Punch + Trail Edge Punch)

    Once the punch cycle is complete the sheet is accelerated by N6 & N7 to the system line speed. Once the lead edge hits S24 (plus a delay to ensure the sheet is in roller N10) the sheet is decelerated to the printer line speed. MFPP-C1 01/31/2022 General Procedures and Information...
  • Page 320 Exit Idler Panel Sensor Sensor S24 Optical Exit Idler Panel Sensor Sensor S25 Optical Exit Sensor Sensor S26 Optical Bypass Sensor Sensor S28 Optical Align Home Sensor Sensor S29 Emitter/Receiver Chip Tray Full Emitter/Receiver MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 321: Glossary Of Terms

    The term used to describe the process of aligning the sheet of paper until it is parallel to the paper path. Skew The term used to describe the fact that the sheet of paper is not parallel to the paper path. MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 322: Specifications

    Power Supply 115V, 60Hz, Single Phase 230V, 50Hz, Single Phase Electrical Amps and Frequency Safety Certification cULus Dimensions L: 775mm; W: 445mm; H: 1020mm L: 30.5"; W: 17.5"; H: 40.2" Weight 95 kg 210 lbs MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 323: Die Sets

    Please note that each punching style listed below requires a separate die set for the MFPP-C1. The MFPP-C1 can hold up to three Die Sets in its cabinet (one in the operating slot and two in the storage area).

  • Page 324: Die Sets List

    Die Sets List By selecting the appropriate die set, you can use your MFPP-C1 to punch documents in any of the binding styles indicated in the tables below. MFPP-C1 General Procedures and Information 01/31/2022...

  • Page 325: Die Sets List (Cont'd)

    Die Sets List (cont’d) By selecting the appropriate die set, you can use your MFPP-C1 to punch documents in any of the binding styles indicated in the tables below. MFPP-C1 01/31/2022 General Procedures and Information...

  • Page 326: Tools

    Lubrication Tools For General lubrication please see the following sections Tools recommended for service of the MFPP-C1: GP 6.7.3, Die Set Lubrication • Standard Tools (metric) • 7mm Nut Driver • GP 6.20, Punch Drive Cam Lubrication 5.5mm Nut Driver •...

  • Page 327: Cleaning Materials

    • Serial Numbers GP 6.15, Drive Roller Inspection and Cleaning The MFPP-C1 Serial Number is located inside the Front Door on the front • frame just below the Bypass Section Use canned air or soft cloth to clean the following.
  • Page 328 This page intentionally left blank. MFPP-C1 General Procedures and Information 01/31/2022...
  • Page 329 Notes: MFPP-C1 01/31/2022 General Procedures and Information...
  • Page 330 7. Wiring Data Section Contents Wiring Data Title Page System Wiring (7724128) ..............7-3 Plug Jack connectors ................7-4 MFPP-C1 05/02/2022 Wiring Data Section Contents...
  • Page 331 This page intentionally left blank. Wiring Data 05/02/2022 MFPP-C1...
  • Page 332 System Wiring (7724907) MFPP-C1 05/02/2022 Wiring Data...
  • Page 333 Plug Jack connectors Wiring Data 05/02/2022 MFPP-C1...
  • Page 334 8.5. Die set installation ......8-8 8.6. Adjusting the Height ......8-9 8.7. Connecting the Cables ..... 8-11 8.7.1 Upstream Cables ....... 8-11 8.7.2 Downstream Cables ....8-12 8.7.3 Power Cord ....... 8-12 8.8. Final Steps ........8-13 MFPP-C1 01/31/2022 Installation Instructions Section Contents...
  • Page 335 This page intentionally left blank. Installation Instructions 01/31/2022 MFPP-C1...

  • Page 336: Installation Instructions

    Be sure to install this equipment near an outlet so that the • power plug can be disconnected right away in case of emergency, • Turn OFF the main power of the host machine and disconnect the power plug from the outlet before proceeding with installation. MFPP-C1 01/31/2022 Installation Instructions...

  • Page 337: Required Parts

    8.2. Required Parts The MFPP-C1 is shipped with an installation kit containing the following components. Wire Saddle, Description Picture Medium Power Cord (US) Shunt Cable † Power Cord (UK) Screw, Phillips Pan, M4x10 † Power Cord (EU) Bracket, Pin, Location †...

  • Page 338: Unpacking

    5. Lift the non-caster end of the machine up, keeping the caster end low and rotate the machine up to stand on its casters. Take the bag off the machine. MFPP-C1 01/31/2022 Installation Instructions...

  • Page 339: Docking Procedure

    1. Mount the 2 docking brackets to the left side of the upstream machine using 4 x M4 screws. 3. Open the front door of the Professional puncher and loosen the screw then turn the knob in CCW direction. Installation Instructions 01/31/2022 MFPP-C1...
  • Page 340 Check the height of the professional puncher and the upstream machine to see if the difference between the top surfaces is within +/-2mm. If the difference is greater than +/-2mm, follow instructions under “8.6 Adjusting the Height”. MFPP-C1 01/31/2022 Installation Instructions...

  • Page 341: Die Set Installation

    5. Lock the die set by turning the handle in CW direction until it reaches the hard stop. 3. Carefully insert the die set into the die cavity holding the die with both the hands. Installation Instructions 01/31/2022 MFPP-C1...

  • Page 342: Adjusting The Height

    Repeat the adjustment if the correct height setting was not obtained. Adjusting the rear casters 5. To gain access to the rear casters, the cover plate should be removed by uninstalling (2) M4 screws. MFPP-C1 01/31/2022 Installation Instructions...
  • Page 343 6. Once the cover plate is removed, the procedure to adjust the rear casters is the same as front casters. Installation Instructions 01/31/2022 MFPP-C1 8-10...

  • Page 344: Connecting The Cables

    Insert the LAN cable to the upstream device and the left differ to that shown in the image. side LAN connection of Professional Puncher when standign at the back of the machine. Secure the LAN cable wit the supplied cable clamps as shown. MFPP-C1 01/31/2022 Installation Instructions 8-11...

  • Page 345: Downstream Cables

    3. Turn ON the main power switch of the host machine. 4. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment. Installation Instructions 01/31/2022 MFPP-C1 8-12...

  • Page 346: Final Steps

    4. Run a small job with punch enabled. Check the punched holes of the job. 5. Run each die set to punch 100 sheets or until there is no oil residue around the holes. MFPP-C1 01/31/2022 Installation Instructions 8-13...

Table of Contents