Trouble Diagnosis - SSANGYONG Kyron Repair Manual

3. TROUBLE DIAGNOSIS

Check
Clutch slips
Poor disengagement
Hard to shift or will not shift
Clutch chatters when starting
Difficult pedal operation
Not using the clutch
After disengagement
Clutch
When disengaging
noisy
Clutch pedal is
partially depressed
and vehicle speed is
reduced
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
Possible Cause
Excessive wear of facing
Hard or oily facing
Damaged diaphragm or flywheel
Damaged or burnt diaphragm spring
Insufficient clutch pedal free play
Faulty operation of clutch pedal
Worn or damaged clutch disc
Vibration or excessive run-out of disc
Rust or wear of clutch disc spline
Oily facing
Burnt diaphragm spring
Excessive clutch pedal free play
Excessive clutch pedal free play
Faulty clutch release cylinder
Worn disc, excessive run-out, damaged lining
Dirty or burred splines on input shaft or clutch disc
Damaged clutch pressure plate
Oily facing
Hard or faulty facing
Burnt cushion spring
Faulty pressure plate
Bent clutch diaphragm spring
Hard or bent flywheel
Engine mounts loose or burnt lever
Poor bleeding in hydraulic system
Poor lubrication on pedal shaft
Poor lubrication on clutch pedal
Insufficient clutch pedal free play
Excessive wear of clutch disc facing
Worn or damaged concentric slave cylinder
Faulty installation of clutch assembly or bearing
Damaged pilot bushing
9
3010
Action
Replace
Adjust or replace
Replace
Replace
Adjust
Repair or replace
Replace
Replace
Repair or replace
Adjust or replace
Replace
Adjust
Adjust pedal freeplay
Repair release cylinder
Repair or replace
Repair as necessary
Replace
Repair or replace
Replace
Replace
Replace
Replace
Adjust or replace
Tighten or replace
Bleed or replace
Lubricate or replace
Repair
Adjust
Replace
Replace
Repair
Replace
CLUTCH
KYRON SM - 2005.09