Diagnostic Information And Procedures - SSANGYONG Kyron Repair Manual

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4. DIAGNOSTIC INFORMATION AND PROCEDURES

Trouble Diagnosis
Symptom
Can not shift (control Control lever assembly broken or damaged.
lever moves)
Damaged offset lever, shift fork, selector
place or selector arm.
Hard shift or control Clutch not releasing.
lever will not move
Improper or low transmission oil.
into gear
Shift or shift rail binding.
Binding of sliding synchronizers or gears.
If reverse only, faulty backup switch.
Worn or damaged flywheel pilot bushing.
Gears crash when Engine idle speed too high.
shifting
Damaged or faulty clutch.
Pilot bearing between input shaft and output
shaft binding.
Damaged synchronizer.
Bell housing misaligned.
Damaged gear(s).
Worn or damaged flywheel pilot bushing.
Transmission jumps Loosened transmission or flywheel housing
bolts, improper alignment.
out
Synchronizer damaged or excessively worn.
Blocking ring damaged, worn index slots or
friction surfaces worn or damaged.
Excessive countershaft end play.
Worn or damaged fork due to loosened shaft,
rail or shifting fork.
Transmission Fork or offset lever loose on shaft or rail.
locked in one gear
Worn or damaged forks, offset lever, shaft
or rail.
Worn or damaged synchronizer.
Worn or damaged gears.
MANUAL TRANSMISSION
KYRON SM - 2005.09
Cause Action
Replace control lever and housing assembly.
Remove extension, adapter or case cover.
Check or replace damaged parts.
Adjust or replace clutch.
Add or replace with specified oil.
Remove extension, adapter or case cover.
Check or replace damaged parts.
Remove extension, adapter or case cover.
Check synchronizers and gears and replace
damaged parts.
Check or replace backup switch.
Replace pilot bushing.
Adjust idle speed to specified speed.
Adjust or replace clutch.
Replace or check roller bearings.
Check or replace synchronizer parts.
Align bell housing and bore.
Check or replace gear(s).
Replace pilot bushing.
Tighten bolts to specified value. Realign if
necessary.
Check or replace synchronizer parts.
Check or replace blocking ring.
Check worn or damaged parts. Adjust shim
thickness using roller bearings if necessary.
Check for wear or damaged. Replace worn
or damaged parts.
Replace extension, adapter or case cover.
Check or replace loose parts on shaft or rail.
Replace roll pin(s).
Remove extension, adapter or case cover.
Check for wear or damaged. Replace dam-
aged parts.
Check worn or damaged synchronizer
parts and replace if necessary.
Check worn or damaged gears and replace
if necessary.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN