Table of Contents
Advertisement
3.6 Cleaning activities
3.6.1. Flushing a contaminated gearbox
Different types of oil
As the Shell Tivela S 150 (Kyodo Yushi TMO 150)is not compatible with mineral oil,
contamination with other types of oils used in the gearboxes is not accepted. Equipment used
in handling of Tivela S 150 (Kyodo Yushi TMO 150) must be carefully cleaned.
This section details how to flush the primary gears of axis 4 and 5, and the gearbox of axis 6
in case of contamination with other type of oil.
Required equipment
Equipment
Lubricating oil
Oil collecting vessel
Syringe + plastic hose
Standard toolkit
Service program
Create a program with motions on axis 3, 4, 5 and 6. There is no need to remove the tool and
equipment installed on the robot if the Service program can be created and is possible to run.
Recommended motion
Draining the gearbox properly
The contaminated gearbox must be drained properly before and during the flushing
procedure:
3HAC022033-001 Revision: E
Art. no.
3HAC021469-001
-
-
3HAC15571-1
•
axis 3: ± 15 degrees
•
axis 4-6: maximum working range with regard to the installation (limitation: axis 4
and 5: ± 90 degrees, axis 6: ± 180 degrees).
•
Axis 4 gearbox: open both oil plugs (filling and draining) and run axis 3 in different
directions. Draw out the last volume (approx. 40 –60 ml) by using a syringe with a
prepared hose end.
•
Axis 5 gearbox: open both oil plugs (filling and draining) and run axis 4 back and
forward until the oil draining has stopped.
•
Axis 6 gearbox: open both oil plugs (filling and draining) and run axis 5 and 6 in
different directions until the oil draining has stopped.
3 Maintenance
3.6.1. Flushing a contaminated gearbox
Note
Shell Tivela S 150 (001A9646)
Amount: 700 ml for each gearbox and
flush. Three flushes required.
D
=4 mm, L= 400 mm.
inside
The content is defined in section
toolkit on page
394.
Continues on next page
Standard
211
Advertisement
Table of Contents
