ABB IRB 7600 - 500/2.55 Product Manual page 366

Articulated robot
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4 Repair
4.7.5. Replacement of gearbox, axis 5
Continued
364
Action
7. Secure the gearbox with 16 of the 18 attachment
screws and washers.
8. Remove the guide pins and fit the remaining two
attachment screws as specified in the previous step.
9. Refit the gear Z3 to the gearbox, axis 5 with its
attachment screws.
10. Refit the wheel unit.
11. Replace the gasket.
12. Refit the cover, axis 5 gearbox with its attachment
screws and secure with locking liquid.
13. Refit the motor, axis 5.
14. Perform a leak-down test.
15. Refill the primary gearbox with oil.
16. Refill the secondary gearbox with oil.
17. Recalibrate the robot.
18.
DANGER!
Make sure all safety requirements are met when
performing the first test run. These are further
detailed in section
DANGER - First test run may
cause injury or damage! on page
Note
18 pcs: M10 x 40: tightening
torque: 65 Nm.
Shown in the figure
gearbox on page
9 pcs: M12 x 50; 12.9 quality
UNBRAKO, tightening torque: 115
Nm.
6 pcs: M16 x 60: tightening
torque: 300 Nm.
Shown in the figure
gearbox on page
Reused screws may be used,
providing they are lubricated as
detailed in section
page 390
Detailed in the following
procedures
on page
Art. no. is specified in
equipment on page
14 pcs, tightening torque: 10 Nm.
Shown in the figure
gearbox on page
Detailed in section
motor axis 5 on page
Detailed in section
leak-down test on page
Detailed further in section
oil, gearbox axis 5 on page
Detailed further in section
oil, gearbox axis 5 on page
Calibration is detailed in a
separate calibration manual,
enclosed with the calibration
tools.
General calibration information is
included in section
information on page
36.
3HAC022033-001 Revision: E
Location of
360.
Location of
360.
Screw joints on
before fitting.
(Refitting, wheel unit
365).
Required
361.
Location of
360.
Refitting,
326.
Performing a
216.
Filling,
196.
Filling,
196.
Calibration
371.
Continues on next page

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