ABB IRB 7600 - 500/2.55 Product Manual page 342

4 Repair
4.7.1. Replacement of gearbox, axis 1
Continued
Refitting, gearbox axis 1 (Foundry Prime)
Robots working with Foundry Prime and that have the special tightness for this application
require special repair routines to maintain the tightness level.
The repair must be done according to the repair chapter in the Product Manual with the
following additions.
340
Action
13. Refit the complete arm system.
14. Refit the cable support plate inside of the base
and reconnect the cabling in the rear of the
robot base.
15. Perform a leak-down test.
16. Refill the gearbox with oil.
17. Recalibrate the robot.
18.
DANGER!
Make sure all safety requirements are met
when performing the first test run. These are
further detailed in section
run may cause injury or damage! on page
Action
1.
DANGER!
Turn off all electric power, hydraulic and
pneumatic pressure supplies to the robot!
For Foundry Prime robots: Do not turn off the
air pressure to motors and SMB.
Note
Detailed in section
arm
This is a complex task to be performed
with utmost care in order to avoid injury
or damage!
Detailed in section
down test on page
Detailed in section
axis 1 on page
Calibration is detailed in a separate
calibration manual, enclosed with the
calibration tools.
General calibration information is
included in section
information on page
DANGER - First test
36.
Note
Refitting of complete
system.
Performing a leak-
216.
Filling, oil, gearbox
184.
Calibration
371.
Continues on next page
3HAC022033-001 Revision: E