Relay Removal/Installation - TOHATSU BFT250A Service Manual

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OTHER ELECTRICAL
Install the under case grommet A [1] to the groove [2] of
the front cover bracket as shown.
Install the remote control cable plate [3] to the groove
[4] of the front cover bracket and tighten the bolt (6 x 16
mm) [5].
Install the following:
– Shift control cable pivot (page 20-3)
– Throttle control cable pivot (page 20-6)
Install the shift control cable [1] and throttle control
cable [2] by aligning their grooves [3] with the grooves
in the cable plate.
Put the remote control cables in under case grommet A
[4].
Set the grommet band [1] and tighten the screw [2].
Make sure the fuel tube A is not pinched by the under
case grommet A [3].
Adjust the following:
– Throttle operation (page 3-11)
– Shift operation (page 20-3)
Install the front separate cover (page 6-3).

RELAY REMOVAL/INSTALLATION

Disconnect the battery negative (–) cable, then the
positive (+) cable from the battery.
Remove the engine cover.
Open the fuse/relay junction box cover [1].
Remove the following:
– Main relay [2]
– Starter relay [3]
– Fuel pump relay [4]
Installation is in the reverse order of removal.
10-10
[5]
[1]
[1]
[3] [1]
[1] [4]
[3]
[3]
[4]
[2]
[2]
[4] [3]
[2]
[2]