TOHATSU BFT250A Service Manual page 635

INDEX
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AIR VENT STRAINER/AIR VENT TUBE REMOVAL/
A
INSTALLATION·····························································5-92
ALERT SYSTEM/WARNING SYSTEM
TROUBLESHOOTING ··················································4-18
ALTERNATOR BELT INSPECTION ·······························3-9
ALTERNATOR DISASSEMBLY/ASSEMBLY ·················7-6
ALTERNATOR INSPECTION ·······································7-15
ALTERNATOR REMOVAL/INSTALLATION···················7-5
ANODE INSPECTION (OUTER SIDE) ·························3-19
ANODE METAL INSPECTION (INNER SIDE) ·············3-20
ANODE METAL/WATER SCREEN REMOVAL/
INSTALLATION
GEAR CASE (COUNTER ROTATION) ····················17-6
GEAR CASE (STANDARD ROTATION) ··················16-7
ATF LINE DESCRIPTION·············································19-3
BACKLASH INSPECTION
B
GEAR CASE (COUNTER ROTATION) ··················17-40
GEAR CASE (STANDARD ROTATION) ················16-41
BATTERY AND CABLE CONNECTION ·······················3-31
BEARING HOLDER DISASSEMBLY/ASSEMBLY ·····16-30
BEARING SELECTION···············································15-36
BEFORE TROUBLESHOOTING ····································4-2
CABLE/HARNESS ROUTING ······································2-19
C
CHARGE OUTPUT ENHANCEMENT WHEN
IDLING ··········································································21-4
CHARGING SYSTEM TROUBLESHOOTING················7-4
CIRCUIT DIAGRAM······················································5-11
CKP SENSOR INSPECTION······································5-123
CKP SENSOR REMOVAL/INSTALLATION ···············5-102
CLUTCH SHIFTER INSPECTION
GEAR CASE (COUNTER ROTATION) ··················17-43
GEAR CASE (STANDARD ROTATION) ················16-46
CMP SENSOR INSPECTION ·····································5-123
CMP SENSOR REMOVAL/INSTALLATION···············5-103
COMPONENT LOCATION
CONTROLS······························································20-2
COOLING SYSTEM ·················································11-2
CYLINDER BLOCK ··················································15-2
CYLINDER HEAD ····················································14-2
ENGINE COVER/COVER LOCK ·······························6-2
ENGINE REMOVAL/INSTALLATION·······················13-2
GEAR CASE (COUNTER ROTATION) ····················17-2
GEAR CASE (STANDARD ROTATION) ··················16-2
LUBRICATION SYSTEM··········································12-2
MOUNT ····································································18-2
TRIM/TILT ································································19-2
CONNECTOR GENERAL LAYOUT DRAWING ···········22-7
COOLING FAN COVER REMOVAL/
INSTALLATION·····························································5-68
COVER LOCKING CABLE REMOVAL/
INSTALLATION·······························································6-6
CRANKCASE BREATHER INSPECTION ····················3-31
CRANKCASE COVER/CRANKSHAFT/PISTON
DISASSEMBLY/ASSEMBLY ········································15-7
CRANKSHAFT/PISTON/CYLINDER BLOCK
INSPECTION ······························································15-27
CYLINDER BLOCK ANODE REMOVAL/
INSTALLATION·····························································15-4
CYLINDER COMPRESSION TEST····························14-33
CYLINDER HEAD COVER REMOVAL/
INSTALLATION···························································14-19
CYLINDER HEAD DISASSEMBLY/ASSEMBLY ········14-25
CYLINDER HEAD INSPECTION ································14-33
CYLINDER HEAD REMOVAL/INSTALLATION··········14-22
CYLINDER SLEEVE WATER JACKET ANODE REMOVAL/
INSTALLATION···························································11-15
DAMPER HOOK ADJUSTMENT ··································6-16
D
DAMPER HOOK DISASSEMBLY/ASSEMBLY ············6-15
DAMPER HOOK REMOVAL/INSTALLATION ··············6-12
DIMENSIONAL DRAWING············································· 1-4
DTC TROUBLESHOOTING ········································· 5-15
EBT SENSOR REMOVAL/INSTALLATION ··············· 5-105
E
EBT/EMT SENSOR INSPECTION ····························· 5-122
ECM BRACKET REMOVAL/INSTALLATION··············· 10-5
ECM REMOVAL/INSTALLATION································· 10-5
ECM TERMINAL ARRANGEMENT······························ 5-13
ELECTRIC PARTS CASE REMOVAL/
INSTALLATION ···························································· 10-4
EMERGENCY STOP SWITCH INSPECTION·············· 3-33
EMT SENSOR REMOVAL/INSTALLATION················· 5-99
ENGINE & FRAME TORQUE VALUES ························· 2-4
ENGINE COVER BRACKET REMOVAL/
INSTALLATION ······························································ 6-9
ENGINE INSTALLATION ············································· 13-6
ENGINE OIL FILTER REPLACEMENT·························· 3-6
ENGINE OIL LEVEL INSPECTION/OIL CHANGE········· 3-4
ENGINE REMOVAL ····················································· 13-4
ENGINE TROUBLESHOOTING····································· 4-2
EOP SWITCH (HIGH PRESSURE SIDE)
INSPECTION······························································ 5-120
EOP SWITCH (HIGH PRESSURE SIDE) REMOVAL/
INSTALLATION ·························································· 5-103
EOP SWITCH (LOW PRESSURE SIDE)
INSPECTION······························································ 5-121
EOP SWITCH (LOW PRESSURE SIDE) REMOVAL/
INSTALLATION ·························································· 5-104
EXHAUST MANIFOLD ANODE REMOVAL/
INSTALLATION ···························································· 5-97
EXHAUST MANIFOLD REMOVAL/INSTALLATION ···· 5-95
EXTENSION CASE REMOVAL/INSTALLATION
GEAR CASE (COUNTER ROTATION) ··················· 17-9
GEAR CASE (STANDARD ROTATION) ··············· 16-11
EXTENSION SEPARATOR STUD BOLT REPLACEMENT
(XXA type) ·································································· 16-49
EXTENSION SEPARATOR STUD BOLT REPLACEMENT
(XXCA type)································································ 17-46
FLUSH VALVE DISASSEMBLY/ASSEMBLY············· 11-18
F
FLYWHEEL INSPECTION ········································· 15-26
FLYWHEEL REMOVAL/INSTALLATION ····················· 15-4
FRAME TROUBLESHOOTING ···································· 4-25
FRONT COVER BRACKET DISASSEMBLY/
ASSEMBLY ·································································· 6-13
FRONT COVER BRACKET REMOVAL/
INSTALLATION ···························································· 6-10
FRONT SEPARATE COVER REMOVAL/
INSTALLATION ······························································ 6-3
FUEL FILTER (HIGH PRESSURE SIDE) INSPECTION/
REPLACEMENT··························································· 3-29
FUEL FILTER (LOW PRESSURE SIDE) INSPECTION/
REPLACEMENT··························································· 3-27
FUEL INJECTOR INSPECTION································· 5-116
FUEL INJECTORS/FUEL PRESSURE REGULATOR
REMOVAL/INSTALLATION·········································· 5-78
FUEL LINE INSPECTION/REPLACEMENT················· 3-30
FUEL PRESSURE MEASUREMENT························· 5-110
FUEL PRESSURE REGULATOR INSPECTION ······· 5-111
FUEL PRESSURE RELIEVING···································· 5-66
FUEL PUMP (HIGH PRESSURE SIDE)
INSPECTION······························································ 5-113
FUEL PUMP (HIGH PRESSURE SIDE)/FUEL FILTER
DISASSEMBLY/ASSEMBLY ······································ 5-106
FUEL PUMP (HIGH PRESSURE SIDE)/VAPOR
SEPARATOR REMOVAL/INSTALLATION ·················· 5-86
FUEL PUMP (LOW PRESSURE SIDE)
INSPECTION······························································ 5-112
FUEL PUMP (LOW PRESSURE SIDE) REMOVAL/
INSTALLATION ···························································· 5-67
FUEL PUMP RELAY INSPECTION ··························· 10-11
INDEX
24
24-1