TOHATSU BFT250A Service Manual page 636

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INDEX
FUSE RELAY JUNCTION BOX REMOVAL/
INSTALLATION ···························································· 10-3
FUSE/ELECTRIC POWER LINE
TROUBLESHOOTING ················································· 4-15
FUSE/RELAY JUNCTION BOX INSPECTION ·········· 10-12
GEAR CASE NEEDLE BEARING REPLACEMENT
G
GEAR CASE (COUNTER ROTATION) ················· 17-46
GEAR CASE (STANDARD ROTATION) ··············· 16-49
GEAR CASE OIL CHANGE ··········································· 3-7
GEAR CASE PRESSURE INSPECTION
GEAR CASE (COUNTER ROTATION) ················· 17-42
GEAR CASE (STANDARD ROTATION) ··············· 16-45
GEAR CASE STUD BOLT REPLACEMENT (LA and XA
types)·········································································· 16-48
GEAR CASE STUD BOLT REPLACEMENT
(XCA type) ·································································· 17-45
GEAR CASE/EXTENSION SEPARATOR (XXA type)
REMOVAL/INSTALLATION ········································· 16-8
GEAR CASE/EXTENSION SEPARATOR (XXCA type)
REMOVAL/INSTALLATION ········································· 17-7
HO2S INSPECTION··················································· 5-126
H
HO2S REMOVAL/INSTALLATION····························· 5-100
HOW TO READ A WIRING DIAGRAM & RELATED
INFORMATION ···························································· 22-2
IAB CONTROL SOLENOID VALVE INSPECTION ···· 5-118
I
IAB CONTROL SOLENOID VALVE REMOVAL/
INSTALLATION ·························································· 5-102
IAC VALVE INSPECTION ·········································· 5-125
IAC VALVE REMOVAL/INSTALLATION······················ 5-99
IAT SENSOR REMOVAL/INSTALLATION··················· 5-98
IDLE SPEED INSPECTION/ADJUSTMENT ················ 3-22
IGNITION SYSTEM TROUBLESHOOTING··················· 8-3
IMPELLER HOUSING INSPECTION ··························· 3-32
INTAKE MANIFOLD REMOVAL/INSTALLATION········ 5-72
INTAKE MANIFOLD STUD BOLT
REPLACEMENT························································· 5-127
KNOCK SENSOR REMOVAL/INSTALLATION ········· 5-104
K
L./R. ENGINE UNDER COVER REMOVAL/
L
INSTALLATION ······························································ 6-3
LUBRICATION ····························································· 3-25
LUBRICATION & SEAL POINT···································· 2-15
LUBRICATION SYSTEM DIAGRAM···························· 12-3
MAIN/STARTER RELAY INSPECTION ····················· 10-11
M
MAINTENANCE SCHEDULE········································· 3-2
MAINTENANCE STANDARDS ······································ 2-2
MAP SENSOR REMOVAL/INSTALLATION ················ 5-98
MIL TROUBLESHOOTING ·········································· 5-45
MOUNT CASE DISASSEMBLY/ASSEMBLY··············· 18-5
MOUNT CASE REMOVAL/INSTALLATION ················ 18-4
NEUTRAL SWITCH INSPECTION······························· 9-20
N
NEUTRAL SWITCH REMOVAL/INSTALLATION ·········· 9-6
NUTS, BOLTS, FASTENERS ······································ 3-31
OIL CASE/EXHAUST PIPE/WATER TUBE REMOVAL/
O
INSTALLATION ···························································· 12-6
OIL FILLER EXTENSION REMOVAL/
INSTALLATION ···························································· 12-5
OIL LEVEL GAUGE COVER REMOVAL/
INSTALLATION ···························································· 12-5
OIL PRESSURE TEST··············································· 12-12
OIL PUMP DISASSEMBLY/ASSEMBLY···················· 12-10
OIL PUMP INSPECTION ··········································· 12-13
OIL PUMP REMOVAL/INSTALLATION ······················· 12-9
PIPING CONNECTIONS·············································· 5-10
P
POWER TILT MOTOR DISASSEMBLY/
ASSEMBLY ································································ 19-36
POWER TILT MOTOR INSPECTION ························ 19-41
POWER TILT RELAY INSPECTION·························· 10-14
POWER TILT RELAY/POWER TILT RELAY CASE
REMOVAL/INSTALLATION ········································· 10-6
24-2
POWER TILT SWITCH INSPECTION························ 19-43
POWER TILT SWITCH REMOVAL/INSTALLATION···· 6-10
POWER TRIM/TILT DISASSEMBLY/ASSEMBLY ····· 19-19
POWER TRIM/TILT INSPECTION ······························· 3-33
POWER TRIM/TILT/SWIVEL CASE REMOVAL/
INSTALLATION ···························································· 19-6
PROPELLER AND COTTER PIN INSPECTION ·········· 3-19
PROPELLER REMOVAL/INSTALLATION
GEAR CASE (COUNTER ROTATION)···················· 17-5
GEAR CASE (STANDARD ROTATION)·················· 16-6
PROPELLER SHAFT HOLDER DISASSEMBLY/
ASSEMBLY
GEAR CASE (COUNTER ROTATION)·················· 17-30
GEAR CASE (STANDARD ROTATION)················ 16-32
PROPELLER SHAFT HOLDER REMOVAL/
INSTALLATION
GEAR CASE (COUNTER ROTATION)·················· 17-17
GEAR CASE (STANDARD ROTATION)················ 16-18
PROPELLER SHAFT INSPECTION
GEAR CASE (COUNTER ROTATION)·················· 17-44
GEAR CASE (STANDARD ROTATION)················ 16-47
PROPELLER SHAFT THRUST CLEARANCE
INSPECTION ······························································ 16-44
RELAY REMOVAL/INSTALLATION ··························· 10-10
R
RELIEF VALVE DISASSEMBLY/ASSEMBLY ············ 11-17
REVERSE BEVEL GEAR NEEDLE BEARING (28 x 39 x 30
mm) REPLACEMENT················································· 17-30
ROCKER ARMS/SHAFTS DISASSEMBLY/
ASSEMBLY································································· 14-31
SERIAL NUMBER LOCATION ······································· 1-2
S
SERVICE PRECAUTIONS ············································· 5-3
SHIFT ARM/LINK ROD REMOVAL/INSTALLATION ··· 20-9
SHIFT CONTROL CABLE INSPECTION/ADJUSTMENT
CONTROLS ··························································· 20-10
MAINTENANCE ······················································· 3-33
SHIFT CONTROL CABLE REMOVAL/
INSTALLATION ···························································· 20-3
SHIFT EFFORT REDUCTION SYSTEM ······················ 21-2
SHIFT ROD REMOVAL/INSTALLATION
GEAR CASE (COUNTER ROTATION)·················· 17-13
GEAR CASE (STANDARD ROTATION)················ 16-14
SHIFT SHAFT ALIGNMENT······································· 20-12
SHIFT SLIDER/PROPELLER SHAFT REMOVAL/
INSTALLATION
GEAR CASE (COUNTER ROTATION)·················· 17-18
GEAR CASE (STANDARD ROTATION)················ 16-19
SHIM SELECTION
GEAR CASE (COUNTER ROTATION)·················· 17-34
GEAR CASE (STANDARD ROTATION)················ 16-35
SIDE COVER BRACKET DISASSEMBLY/
ASSEMBLY··································································· 6-12
SPARK PLUG INSPECTION ········································ 3-17
SPARK TEST·································································· 8-4
SPECIFICATIONS ·························································· 1-2
STANDARD TORQUE VALUES····································· 2-7
STARTER MOTOR DISASSEMBLY/ASSEMBLY ·········· 9-6
STARTER MOTOR INSPECTION································ 9-16
STARTER MOTOR REMOVAL/INSTALLATION············ 9-5
STARTING SYSTEM TROUBLESHOOTING················· 9-3
SWITCH PANEL INDICATOR WIRE HARNESSES
REMOVAL/INSTALLATION·········································· 10-8
SWIVEL CASE/MOUNT FRAME DISASSEMBLY/
ASSEMBLY································································· 19-11
SYSTEM DIAGRAM
CHARGING SYSTEM ················································ 7-2
IGNITION SYSTEM···················································· 8-2
STARTING SYSTEM ················································· 9-2
SYSTEM LOCATION
CHARGING SYSTEM ················································ 7-2