TOHATSU BFT250A Service Manual page 463

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INSTALLATION
Set the remote control lever in the "N" (Neutral)
position.
Check that the cutout [1] of the spline faces the cruising
direction [2] (this position is "N" (Neutral)).
If the cutout of the spline is not in the direction shown,
protect the spline with a shop towel [3] and turn the shift
rod [4] right or left with a wrench until the cutout faces
toward the specified direction.
Tilt up the motor to the uppermost position.
Install the two dowel pins [1] to the extension separator
[2]. (XXA type)
Install the two dowel pins [3] to the gear case [4].
Install the shift rod A [5] by aligning the cutout [6] of the
shift rod A spline with the projection [7] of the spline of
shift shaft A [8].
Apply marine grease to the vertical shaft spline and
inside of the water tube seal ring.
Install the extension separator, and connect the
speedometer tube [9]. (XXA type)
Install the gear case halfway.
Connect the speedometer tube to the gear case (LA
and XA types).
Install the shift rod A by aligning the projection [10] of
the shift rod A spline [11] with the cutout [12] of the
spline of the shift rod [13].
Loosely tighten six gear case bolt/washers (10 x 47
mm) [14]. (LA and XA types)
Loosely tighten six washers (10 mm) [15] and six gear
case nuts (10 mm) [16]. (XXA type).
Tilt down the motor to the lowermost position.
Tighten the six gear case bolts (LA and XA types) or six
gear case nuts (XXA type) to the specified torque.
TORQUE: 37 N·m (3.8 kgf·m, 27 lbf·ft)
Install the washer [17] and the gear case nut (12 mm)
[18].
TORQUE: 56 N·m (5.7 kgf·m, 41 lbf·ft)
GEAR CASE (STANDARD ROTATION)
[1]
[2]
[4]
[9]
[8]
[7]
[6]
[5]
[10]
[11]
[12]
[13]
[15]
[16]
[14]
[4]
[3]
[1]
[2]
[3]
[4]
[17]
[18]
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