Relay Removal/Installation; Main/Starter Relay Inspection - TOHATSU 200 Series Service Manual

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OTHER ELECTRICAL

RELAY REMOVAL/INSTALLATION

Disconnect the battery negative (–) cable, then the
positive (+) cable from the battery.
Remove the engine cover.
Open the fuse/relay junction box cover [1].
Remove the following:
– Main relay [2]
– Starter relay [3]
– Fuel pump relay [4]
Installation is in the reverse order of removal.

MAIN/STARTER RELAY INSPECTION

Remove the relay from the fuse/relay junction box
(page 10-6).
Connect the ohmmeter to the relay terminal C [1] and
terminal D [2].
Connect the battery positive (+) cable to the relay
terminal A [3] and battery negative (–) cable to terminal
B [4].
There should be continuity while the battery is
connected to the relay terminals, and there should be
no continuity while the battery is disconnected.
10-6
[1] [4]
[3]
[1] [2]
[3] [4]
[1] [2]
[2]
[3] [4]