Alternator Disassembly; Assembly - TOHATSU BFT250A Service Manual

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CHARGING SYSTEM
Install the alternator belt [1] to the alternator and adjust
the belt tension by turning the special adjuster bolt [2].
Adjust the belt tension (page 3-9).
After adjusting the belt tension, tighten the alternator
bolt [3], then the alternator nut [4] to the specified
torque.
TORQUE:
Alternator bolt: 44 N·m (4.5 kgf·m, 32 lbf·ft)
Alternator nut: 26 N·m (2.7 kgf·m, 19 lbf·ft)
Connect the ACG cable [1] to the alternator B terminal
[2] as shown.
Tighten the nut [3] to the specified torque so that the
ACG cable does not to touch the bracket [4].
TORQUE: 8.0 N·m (0.82 kgf·m, 5.9 lbf·ft)
Connect the 4P connector [5] to the alternator.
After installation, place the cover [1] over the B terminal
[2] securely.
Install the cooling fan cover (page 5-69).
Connect the battery negative (–) cable.

ALTERNATOR DISASSEMBLY/

ASSEMBLY

DISASSEMBLY
Remove the alternator (page 7-5).
Remove the pulley lock nut [1] and alternator pulley [2]
using the two offset wrenches (10 mm [3] and 22 mm
[4]) as shown.
7-6
[3]
[2]
[4] [2]
[1]
[1]
[3]
[1]
[1]
[4]
[3]
[5]
[2]
[4]
[2]