TOHATSU MFS60A Manuals

Manuals and User Guides for TOHATSU MFS60A. We have 4 TOHATSU MFS60A manuals available for free PDF download: Owner's Manual, Service Manual, Quick Reference Manual

TOHATSU MFS60A Service Manual (90 pages)

4 Stroke

Brand: TOHATSU | Category: Outboard Motor | Size: 13.74 MB

Table of Contents
3
Service Information
5
Tools and Instruments
6
Test Propeller
6
Measuring Instruments
6
Service Data
7
Specifications
8
Maintenance Data
12
Tightening Torque Data
20
Maintenance
23
Inspection Schedule
24
Valve Clearance
24
Inspection of Idle Speed
26
Inspection of Ignition Timing
26
Fuel System (Fuel Injection)
27
Piping Arrangement Diagram
28
Fuel Hose, Vent Hose, Breather Hose
28
Cooling Water Hose
28
Ignition System
29
Ignition Timing Controls
30
Ignition and Combustion Orders
30
Ignition Timing
30
Operations
30
Power Unit
33
Parts Layout
34
Engine
34
Magneto
35
Electric Parts
36
Fuel System
38
Vapor Separator
40
Intake Manifold
43
Pulley • Timing Belt
44
Cylinder Head & Oil Pump
45
Cylinder • Crankcase
47
Piston & Crankshaft
48
Top Cowl
49
Inspection Items
50
Inspection of Compression Pressure
50
Inspection of Oil Pressure
50
Inspection of Valve Clearance
50
Removing Power Unit
50
Removing Timing Belt and Pulley
54
Inspection of Timing Belt
54
Installation of Pulley and Timing Belt
55
Removing Cylinder Head
56
Inspection of Valve Spring
59
Inspection of Valve
60
Inspection of Valve Guide
60
Inspection of Valve Seat
61
Correction of Valve Seat
62
Rocker Arm Shaft
64
Inspection of Rocker Arm and Rocker Arm Shaft
64
Inspection of Cam Shaft
65
Inspection of Cylinder Head
66
Inspection of Oil Pump
67
Installation of Valves
68
Installation of Cam Shaft
69
Installation of Rocker Arm Shaft
70
Installation of Oil Pump
70
Installation of Cylinder Head
71
Disassembly of Cylinder Block
72
Removing of Drive Pulley
73
Installing of Drive Pulley
73
Inspection of Cylinder
73
Inspection of Piston Outer Diameter
74
Inspection of Cylinder Inner Diameter
74
Inspection of Piston Clearance
74
Inspection of Piston Ring Side Clearance
75
Inspection of Piston Rings
75
Inspection of Piston Pins
76
Small End Inner Diameter
76
Big End Side Clearance
76
Inspection of Connecting Rod Small End Inner Diameter
76
Inspection of Connecting Rod Big End Side Clearance
76
Inspection of Crankshaft
77
Oil Clearance
78
Metal Bearing
78
Inspection of Crank Pin (Rod Journal) Oil Clearance
78
Inspection of Crank Shaft Main Journal Oil Clearance
79
Selecting of Cylinder/Crankcase Metal Bearing
80
Metal Bearing
81
Selecting of Connecting Rod Metal Bearing
81
Assembling Piston and Connecting Rod
82
Installation of Power Unit
86

TOHATSU MFS60A Owner's Manual (98 pages)

Brand: TOHATSU | Category: Outboard Motor | Size: 5.28 MB

Table of Contents
7
General Safety Information
10
Specifications
12
Parts Name
15
Label Locations
17
Installation
21
Mounting the Outboard Motor on Boat
21
Battery Installation
23
Propeller Installation
24
TOCS (Tohatsu Onboard Communication System) Installation
26
Pre-Operating Preparations
27
Fuel Handling
27
Fuel Filling
28
Engine Oil Filling
29
Break-In
31
Warning System
32
Engine Operation
37
Before Starting
37
Fuel Feeding
37
Starting the Engine
39
Warming up the Engine
45
Forward, Reverse, and Acceleration
47
Stopping the Engine
50
Steering
53
Trim Angle
53
Tilt up and down
55
Shallow Water Operation
57
Removing and Carrying the Outboard Motor
59
Removing the Outboard Motor
59
Carrying the Outboard Motor
59
Trailering
60
Adjustment
62
Steering Friction
62
Throttle Grip Friction
62
Remote Control Lever Friction
62
Trim Tab Adjustment
63
Inspection and Maintenance
64
Daily Inspection
65
Periodic Inspection
70
Off-Season Storage
82
Pre-Season Check
85
Submerged Outboard Motor
85
Cold Weather Precautions
86
Striking Underwater Object
86
Operation with Multiple Outboard Motors
86
Troubleshooting
87
Tool Kit and Spare Parts
89
Propeller Table
90
Emission Control System Information
91

TOHATSU MFS60A Owner's Manual (96 pages)

Brand: TOHATSU | Category: Outboard Motor | Size: 4.59 MB

Table of Contents
7
General Safety Information
10
Specifications
12
Parts Name
15
Label Locations
17
Installation
21
Mounting the Outboard Motor on Boat
21
Battery Installation
23
Propeller Installation
24
TOCS (Tohatsu Onboard Communication System) Installation
26
Pre-Operating Preparations
27
Fuel Handling
27
Fuel Filling
28
Engine Oil Filling
29
Break-In
31
Warning System
32
Engine Operation
37
Before Starting
37
Fuel Feeding
37
Starting the Engine
38
Warming up the Engine
44
Forward, Reverse, and Acceleration
46
Stopping the Engine
49
Steering
52
Trim Angle
53
Tilt up and down
54
Shallow Water Operation
57
Removing and Carrying the Outboard Motor
59
Removing the Outboard Motor
59
Carrying the Outboard Motor
59
Trailering
60
Adjustment
62
Steering Friction
62
Throttle Grip Friction
62
Remote Control Lever Friction
62
Trim Tab Adjustment
63
Multi-Function Tiller Handle Angle Adjustment
64
Inspection and Maintenance
65
Daily Inspection
66
Periodic Inspection
72
Off-Season Storage
85
Pre-Season Check
88
Submerged Outboard Motor
88
Cold Weather Precautions
89
Striking Underwater Object
89
Operation with Multiple Outboard Motors
89
Troubleshooting
90
Accessories Kit
92
Propeller Table
93

TOHATSU MFS60A Quick Reference Manual (15 pages)

TOCS 4.3” LCD Display Kit

Brand: TOHATSU | Category: Monitor | Size: 1.7 MB

TOHATSU Categories

Outboard Motor Engine Water Pump

Monitor Control Panel

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