07/11/02 09:22:21 61TA0000_060_0012
Cylinder Head
Crankshaft Pulley Removal and Installation
Special Tools Required
• Holder handle 07JAB-001020B
• Crankshaft pulley holder 070AB-RJA0100
• Socket, 19 mm 07JAA-001020A or a commercially
available 19 mm socket
Removal
1. Remove the front wheels.
2. Remove the splash shield (see step 24 on page 5-5).
3. Remove the drive belt (see page 4-31).
4. Hold the pulley with the holder handle (A) and the
holder attachment (B).
*01
A
07JAB-001020B
5. Remove the bolt with a 19 mm socket (C) and a
breaker bar, then remove the crankshaft pulley.
6-12
B
070AB-RJA0100
C
07JAA-001020A
(or commercially available)
Installation
1. Clean the crankshaft pulley (A), the crankshaft (B),
the bolt (C), and the washer (D). Lubricate with new
engine oil as shown.
: Clean
: Lubricate
A
C
D
2. Install the crankshaft pulley, and hold the pulley
with the holder handle (A) and the holder
attachment (B).
A
07JAB-001020B
C
07JAA-001020A
(or commercially available)
3. Tighten the bolt to 49 N·m (5.0 kgf·m, 36 lbf·ft) with
a torque wrench and 19 mm socket (C). Do not use
an impact wrench. If the pulley bolt or crankshaft
are new, tighten the bolt to 177 N·m (18.0 kgf·m,
130 lbf·ft), then remove the bolt and tighten it to
49 N·m (5.0 kgf·m, 36 lbf·ft).
4. Tighten the pulley bolt an additional 90 °.
5. Install the drive belt (see page 4-31).
6. Install the splash shield (see step 48 on page 5-20).
7. Install the front wheels.
TA08AEIA18316617531KDAT00
B
B
070AB-RJA0100
*02
*03