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Honda EP3 Manuals
Manuals and User Guides for Honda EP3. We have
1
Honda EP3 manual available for free PDF download: Service Manual
Honda EP3 Service Manual (1183 pages)
2002; 2003
Brand:
Honda
| Category:
Automobile
| Size: 29.15 MB
Table of Contents
Introduction
4
Safety Messages
4
How to Use this Manual
4
Table of Contents
6
General Information
6
Chassis and Paint Codes - 2002 Model
7
Vehicle Identification Number
7
Engine Number
7
Paint Code
7
Chassis and Paint Codes - 2003 Model
8
Transmission Number
8
Identification Number Locations
9
Steering Wheel
10
Warning/Caution Label Locations
10
Passenger's Compartment
10
Emission Group Ldentification
12
Engine and Evaporative Families
12
Under-Hood Emission Control Label
12
Frame Hoist
13
Floor Jack
13
Safety Stands
13
Lift and Support Points
13
Towing
14
Parts Marking
15
Specifications
18
Engine Assembly
19
Engine Electrical
19
Standards and Service Limits
19
Cylinder Head
20
Enqine Block
21
Standards/Service Limits
21
Cooling
22
Engine Lubrication
22
Clutch
23
Fuel and Emission
23
Manual Transmission and M/T Differential
24
Steering
26
Suspension
26
Air Conditioning
27
Brakes
27
Design Specifications
28
Body Specifications
31
Maintenance
34
Lubricants and Fluids
35
Listed by Distance/Time for Normal Conditions
37
Maintenance Schedule
37
Listed by Distance/Time for Severe Conditions
39
Listed by Maintenance Item for Normal Conditions
41
Listed by Maintenance Ltem for Severe Conditions
42
Engine Electrical
44
Special Tools
45
Component Location Index
46
Starting System
46
Circuit Diagram
47
Starter Circuit Troubleshooting
48
Clutch Interlock Switch Test
49
Starter Solenoid Test
50
Starter Performance Test
51
Starter Replacement
52
Starter Overhaul
53
Lgnition System Component Location Index
58
Ignition System: Circuit Diagram
59
Lgnition Timing Inspection
60
Lgnition Coil Removal/Lnstallation
61
Spark Plug Inspection
62
Charging System: Component Location Index
63
Circuit Diagram
64
Charging Circuit Troubleshooting
65
Charging System Indicator Test
65
Alternator and Regulator Circuit Test
66
Alternator Control System Test
67
Drive Belt Inspection
69
Drive Belt Replacement
69
Drive Belt Auto-Tensioner Inspection
70
Drive Belt Auto-Tensioner Replacement
71
Alternator Replacement
72
Alternator Overhaul
73
Exploded View
73
Cruise Control: Component Location Index
79
Cruise Control: Circuit Diagram
80
Cruise Control
81
Symptom Troubleshooting Index
81
Cruise Control Unit Input Test
83
Main Switch Test/Replacement
85
Set/Resume/Cancel Switch Test/Replacement
85
Cruise Control Actuator Test
86
Cruise Control Actuator/Cable Replacement
87
Actuator Cable Adjustment
88
Clutch Pedal Position Switch Test
88
Engine Mechanical
90
Engine Assembly
91
Engine Removal
91
Engine Lnstallation
98
Cylinder Head: Special Tools
107
Cylinder Head: Component Location Lndex
108
Engine Compression Inspection
111
WEC Rocker Arms Test
112
VTG Actuator Inspection
113
Valve Glearance Adiustment
114
Valve Clearance Adjustment
115
Crankshaft Pulley Removal and Installation
116
C a M C H a I N R E M O V a
117
Cam Chain Removal
117
C a M C H a I N I N S T a L L a T I O
120
Cam Chain Installation
120
Auto-Tensioner Removal/Installation
124
Auto-Tensioner Removal/1Nsta11Ation
125
Chain Case Oil Seal Installation
126
Cyf Inder Head Cover Removal
127
Cylinder Head Removal
128
Cylinder Head Removal
129
VTC Actuator, Exhaust Camshaft Sprocket Replacement
129
Cylinder Head Inspection for Warpage
130
Rocker Arm Assembly Removal
131
Rocker Arms and Shafts Disassembly/Reassembly
132
Rocker Arms and Shafts Inspection
133
Camshaft Inspection
134
Camshaft Inspection
135
Valves, Springs, and Valve Seals Removal
136
Valve Inspection
137
Valve Stem-To-Guide Clearance Inspection
137
Valve Guide Replacement
138
Valve Seat Reconditioning
140
Valves, Springs, and Valve Seals Installation
142
Rocker Arm Assembly Installation
143
Cylinder Head Cover Installation
144
Cylinder Head Cover Lnstallation
146
Engine Block
151
Connecting Rod and Crankshaft End Play Inspection
154
Crankshaft Main Bearing Replacement
155
Engine Block
155
Main Bearing Clearance Inspection
155
Main Bearing Selection
156
Connecting Rod Bearing Replacement
157
Rod Bearing Clearance Lnspection
157
Rod Bearing Selection
158
O I L P a N R E M O V a
160
Oil Pan Removal
160
Crankshaft and Piston Removal
161
Crankshaft Inspection
163
Block and Piston Inspection
164
Cylinder Honing
166
Piston, Pin and Connecting Rod Replacement
167
Piston Ring Replacement
170
If the Crankshaft Is Already Installed
172
If the Crankshaft Is Not Installed
172
Piston Lnstallation
172
Connecting Rod Bolt Inspection
173
Crankshaft Installation
173
Oil Pan Lnstallation
176
Transmission End Grankshaft Seal Installation - in Car
177
Engine Lubrication: Special Tools
181
Engine Lubrication: Component Location Index
182
Oil Pressure Switch Test
183
Oil Pressure Test
183
Engine Oil Replacement
184
Engine Oil Filter Replacement
185
Oil Filter Feed Pipe Replacement
186
Oil Pump Overhaul: Exploded View
187
Oil Pump Removal
188
Oil Pump Inspection
189
Balancer Shaft Inspection
190
Oil Pump Installation
193
Oif Pressure Switch Replacement
195
Intake Manifold and Exhaust System
199
Lntake Manifold Removal and Installation
199
Exhaust Manifold Removal and Installation
204
Exhaust Pipe and Muffler Replacement
205
Engine Cooling
208
Cooling System: Component Location Index
209
Radiator Cap Test
210
Fan Motor Test
211
Thermostat Test
211
Water Pump Inspection
212
Water Pump Replacement
212
Coolant Check
213
Coolant Replacement
213
Thermostat Replacement
215
Water Outlet Lnstallation
216
Water Passage Installation
216
Radiator and Fans Replacement
217
C O M P O N E N T L O C a T I O N I N D E
218
Fan Controls: Component Location Index
218
Symptom Troubleshooting Index
219
Circuit Diagram
220
Radiator Fan Circuit Troubleshooting
221
Radiator Fan Switch Circuit Troubleshooting (Open)
223
Radiator Fan Switch Circuit Troubleshooting (Short)
223
Radiator Fan Switch Replacement
224
Radiator Fan Switch Test
224
Fuel and Emissions
226
Fuel and Emissions Systems: Special Tools
227
General Troubleshooting Information
228
How to Use the PGM Tester or a Scan Tool
228
Intermittent Failures
228
Opens and Shorts
228
How to End a Troubleshooting Session (Required after any Troubleshooting)
229
How to Remove the ECM for Testing
229
How to Reset the ECM
229
How to Troubleshoot Circuits at the ECM
230
ECM Updating and Substitution for Testing
231
DTC Troubleshooting Index
232
Symptom Troubleshooting Index
235
Electronic Control System
237
System Descriptions
237
ECM Data
238
S H O R
239
ECM Electrical Connections
240
ECM Inputs and Outputs at Connector a (31P)
244
ECM Inputs and Outputs at Connector B (24P)
246
ECM Lnputs and Outputs at Connector E (31P)
247
Vacuum Hose Routing
249
PGM-FI System
251
Vtec/Vtc
254
System Diagram
256
Fuel Supply System
257
Idle Control System
257
Intake Air System
258
Catalytic Converter System
259
Positive Crankcase Ventilation (PCV) System
259
Evaporative Emission (EVAP) Control System
260
Idle Control System Diagram
261
Evaporative Emission (EVAP) Control Diagram
262
ECM Circuit Diagram
263
Catalytic Converter Monitor and Readiness Code
271
Fuel and Emissions Systems
271
How to Set Readiness Codes
271
Malfunction Lndicator Lamp (Mll) Indication (in Relation to Readiness Codes)
271
Air Fuel Ratio (A/F) Sensor Monitor and Readiness Code
272
Air/Fuel Ratio (A/F) Sensor Heater Monitor Readiness Code
272
Evaporative Emissions (EVAP) Control System Monitor and Readiness Code
272
Comprehensive Component Monitor and Readiness Code
273
Fuel System Monitor and Readiness Code
273
Misfire Monitor and Readiness Code
273
PGM-FI System: Component Location Index
274
DTC P0107: MAP Sensor Circuit Low Voltage
277
DTC Troubleshooting
277
DTC P0108: MAP Sensor Circuit High Voltage
278
DTC Pl128: MAP Sensor Signal Lower than Expected
279
DTC Pl129: MAP Sensor Signal Higher than Expected
279
DTC P0112: IAT Sensor Circuit Low Voltage
280
DTC P0113: IAT Sensor Circuit High Voltage
281
DTC P0116: ECT Sensor Range/Performance Problem
282
DTC P0117: ECT Sensor Circuit Low Voltage
283
DTC P0118: ECT Sensor Circuit High Voltage
284
DTC P0122: TP Sensor Circuit Low Voltage
285
DTC P0123: TP Sensor Circuit High Voltage
287
DTC P1122: TP Sensor Signal Higher than Expected
288
DTC Pl121: TP Sensor Signal Lower than Expected
288
DTC P0128: Cooling System Malfunction
289
DTC P0134: A/F Sensor (Sensor 1) no Activity Detected
290
DTC P0137: Secondary HO2S (Sensor 2) Circuit Low Voltage
290
DTC P0138: Secondary HO2S (Sensor 2) Circuit High Voltage
291
DTC P0139: Secondary HO2S (Sensor 2) Slow Response
292
DTC P0141: Secondary HO2S (Sensor 2) Heater Circuit Malfunction
293
DTC P0171: Fuel System too Lean
295
DTC P0172: Fuel System too Rich
295
DTG P0325: Malfunction in Knock Sensor Circuit
302
DTC P0335: CKP Sensor no Signal
303
DTC P0336: CKP Sensor Intermittent Interruption
303
DTC P0500: VSS Circuit Malfunction
305
DTC P0563: ECM Power Source Circuit Unexpected Voltage
306
DTC Pl107: BARO Sensor Circuit Low Voltage
308
DTC Pl108: BARO Sensor Circuit High Voltage
308
DTG Pl106: BARO Sensor Range/Perfomance Problem
308
DTC Pl157: Ay'f Sensor (Sensor 1) Range/Performance Problem
309
DTC Pl158: A/F Sensor (Sensor 1) AFS -Terminal Low Voltage
310
DTC Pl159: A/F Sensor (Sensor 1) AFS + Terminal Low Voltage
311
DTC Pl163: A/F Sensor (Sensor 1 ) Slowresponse
313
DTC Pl164: A/F Sensor (Sensor 1) Circuit Range/Performance Problem
313
DTC Pl166: A/F Sensor (Sensor 1) Heater Circuit Malfunction
314
DTC Pl167: A/F Sensor (Sensor 1) Heater Circuit Malfunction
316
DTC Pl297: ELD Circuit Low Voltage
317
DTC Pl298: ELD Circuit High Voltage
318
DTC Pl361: Camshaft Position (CMP) Sensor B (TDC Sensor) Intermittent Interruption
320
DTC Pl362: Camshaft Position (CMP) Sensor B (TDC Sensor) no Signal
320
DTC Pl607: Malfunction in ECM Internal Circuit
321
MIL Circuit Troubleshooting
322
DLC Circuit Troubleshooting
334
Injector Replacement
336
A/F Sensor Replacement
338
Secondary HO2S Replacement
338
CMP Sensor B (TDC Sensor) Replacement
339
ECT Sensor Replacement
339
IAT Sensor Replacement
340
Knock Sensor Replacement
340
CKP Sensor Replacement
341
VTEC/VTC: Component Location Index
344
DTC P0010: VTC Oil Control Solenoid Valve Malfunction
345
VTEC/VTC: DTC Troubleshooting
345
DTC P0011: VTC System Malfunction
346
DTC P0340: CMP Sensor a no Signal
348
DTG P0344: CMP Sensor a Intermittent Interruption
348
DTC P0341: VTC Phase Gap
349
DTC Pl259: VTEC System Malfunction
350
VTC Oilcontrol Solenoid Valve Removal/Test
354
CMP Sensor a Replacement
355
VTEC Solenoid Valve Removal/Inspection
355
Idle Gontrol System: Component Location Index
358
DTC P0505: Ldle Control System Malfunction
359
DTC Pl519: IAC Valve Circuit Malfunction
360
A/C Signal Circuit Troubleshooting
362
Alternator FR Signal Circuit Troubleshooting
363
Electrical Power Steering (EPS) Signal Circuit Troubleshooting
364
Brake Pedal Position Switch Signal Circuit Troubleshooting
366
Ldle Speed Lnspection
367
ECM Ldle Learn Procedure
368
Fuel Supply System: Component Location Index
369
Fuel Pump Circuit Troubleshooting
370
Fuel Pressure Relieving
373
Fuel Pressure Test
374
Fuel Line Inspection
375
Fuel Line/Ouick-Connect Fittings Precaution
377
Fuel Line/Ouick-Connect Fittings Removal
378
Fuel Line/Ouick-Connect Fittings Lnstallation
379
Fuel Filter Replacement
381
Fuel Pressure Regulator Replacement
381
Fuel Pump/Fuel Gauge Sending Unit Replacement
382
Fuel Pulsation Damper Replacement
383
Fuel Tank Replacement
384
Fuel Gauge Sending Unit Test
385
Low Fuel Indicator Test
387
Intake Air System: Component Location Index
390
Throttle Body Test
391
Intake Air Bypass Control Thermal Valve Test
392
Air Cleaner Element Replacement
393
Air Cleaner Replacement
393
Throttle Cable Adjustment
394
Throttle Cable Removal/Lnstallation
395
Throttle Body Removal/Lnstallation
396
Throttle Body Disassembly/Reassembly
397
Catalytic Converter System
400
DTC P0420: Catalytic System Efficiency below Threshold
400
DTC P1505: PCV Air Leakage
401
PCV System
401
PCV Valve Inspection and Test
402
PCV Valve Replacement
402
EVAP System: Component Location Index
403
DTC P0451: FTP Sensor Range/Performance Problem
404
DTC P0452: FTP Sensor Circuit Low Voltage
405
DTC P0453: FTP Sensor Circuit High Voltage
406
EVAP System
407
DTC Pl456: EVAP Control (Fuel Tank System)
408
DTC Pl457: EVAP Control System (EVAP Canister System)
413
EVAP Two Way Valve Test
419
Float Test
420
Fuel Tank Vapor Control Valve Test
420
Valve Test
420
EVAP Canister Replacement
422
Fuel Tank Vapor Control Valve Replacement
422
Transaxle
424
Clutch
426
Clutch: Special Tools
427
Clutch: Component Location Index
428
Clutch Pedal, Clutch Pedal Position Switch, and Clutch Interlock Switch Adjustment
429
Clutch Master Cylinder Replacement
430
Slave Cylinder Replacement
432
Clutch Replacement
434
Pressure Plate and Glutch Disc Removal
434
Flywheel Inspection
436
Flywheel Replacement
436
Clutch Disc and Pressure Plate Installation
437
Release Bearing Replacement
438
Manual Transmission
440
Manual Transmission: Special Tools
441
Specialtools
441
Back-Up Light Switch Test
442
Transmission Fluid Inspection and Replacement
442
Transmission Removal
443
Transmission Installation
447
Exploded View-Clutch Housing
453
Transmission Disassembly
453
Exploded View-Transmission Housing
454
Change Lever Clearance Inspection
458
Reverse Shift Fork Clearance Inspection
458
Change Lever Assembly Disassembly/Reassembly
459
Shift Forks Clearance Inspection
460
Shift Forks Disassembly/Reassembly
461
Mainshaft Assembly Clearance Inspection
462
Mainshaft Disassembly
464
Mainshaft Inspection
465
Mainshaft Reassembly: Exploded View
467
Countershaft Assembly Clearance Lnspection
470
Countershaft Disassembly
471
Countershaft Inspection
472
Countershaft Reassembly: Exploded View
473
Synchro Ring and Gear Inspection
478
Synchro Sleeve and Hub Inspection and Reassembly
478
Mainshaft Bearing and Oil Seal Replacement
480
Countershaft Bearing Replacement
481
Mainshaft Thrust Clearance Adiustment
482
Transmission Reassembly
485
Gearshift Mechanism Replacement
490
M/T Differential: Component Location Index
491
Backlash Lnspection
492
Final Driven Gear/Carrier Replacement
492
Carrier Bearings Replacement
493
Oil Seal Replacement
494
Differential Thrust Clearance Adjustment
495
Driveline/Axle
498
Driveline/Axle: Special Tools
499
Specialtools
499
Driveshaft Inspection
500
Driveshafts Removal
500
Driveshafts Disassembly
502
Inboard Joint Side
502
Outboard Joint Side
504
Dynamic Damper Replacement
505
Driveshafts Reassembly: Exploded View
506
Lnboard Joint Side
508
Driveshafts Installataon
514
Lntermediate Shaft Removal
516
Intermediate Shaft Disassembly
517
Intermediate Shaft Reassembly: Exploded View
519
Intermediate Shaft Installation
521
Steering
524
Specialtools
525
Steering: Special Tools
525
Steering: Component Location Index
526
Power Assist Check
527
Steering Wheel Rotational Play Check
527
Steering Linkage and Gearbox Inspection
528
Steering Wheel Removal
529
Steering Wheel Disassembly/Reassembly
530
Steering Wheel Installation
531
Steering Column Removal and Installation
532
Steering Column Inspection
534
Steering Lock Replacement
535
Rack Guide Adjustment
536
Electrical Power Steering (EPS)
538
EPS Components: Special Tools
539
EPS Components: Component Location Index
540
Diagnostic Trouble Code (DTC)
541
EPS Indicator
541
General Troubleshooting Information
541
Self-Diagnosis
541
Honda PGM Tester Method
542
How to Retrieve EPS Dtcs
542
How to Troubleshoot EPS Dtcs
542
Service Check Signal Circuit Method
542
Honda PGM Tesler Method
543
How to Clear EPS Dtcs
543
DTC Troubleshooting Index
545
Symptom Troubleshooting Index
546
EPS Control Unit Inputs and Outputs at Connector B (2P)
547
EPS Gontrol Unit Inputs and Outputs at Connector a (2P)
547
EPS Gontrol Unit Inputs and Outputs at Connestor C (20P)
548
EPS Components: Circuit Diagram
549
DTC 12: Torque Sensor T/SIG
551
DTC 16: Torque Sensor VT3 and VT6
552
DTC 17: Torque Sensor Vccl/2
554
DTC 22: Vehicle Speed Sensor Signal
556
DTC 23: Engine Speed Signal
556
DTC 37: EPS Control Unit Internal Circuit (Lnput Circuit for Motor Voltage)
558
DTC 41: Voltage for Motor
559
DTC 42,45: Motor Driven Current
561
DTC 43: Motor Driven Current Is Excessively High
564
DTC 47: EPS Control Unit Lnternal Circuit (Power Relay)
565
DTC 50: EPS Control Unit Internal Circuit (CPU or Microcomputer)
566
DTC 51: EPS Control Unit Internal Circuit (EEPROM)
566
DTC 62: EPS Control Unit Internal Circuit (Fail-Safe Relay Stuck ON)
567
DTC 64: Battery Voltage Is Excessively Low (Fail-Safe Relay Contact Failure and Motor Voltage Fall Off)
567
DTC 66,68: EPS Control Unit Lnternal Circuit
568
DTC 67: Torque Sensor L/F Circuit
568
DTC 69: EPS Control Unit Internal Circuit
569
Motor Removal/Lnstallation
572
Steering Gearbox Removal
574
Steering Gearbox Overhaul: Exploded View
578
Steering Gearbox Installation
586
EPS Control Unit Removal/Installation
590
Tie-Rod Ball Joint Boot Replacement
590
Suspension
592
Front and Rear Suspension: Special Tools
593
Specialtools
593
Component Location Index: Front Suspension
594
Front Caster Lnspection
595
Pre-Alignment Checks
595
Wheel Alignment
595
Front Camber Adjustment
596
Front Camber Inspection
596
Rear Camber Inspection
597
Front Toe Inspection/Adjustment
598
Rear Toe Inspection/Adiustment
598
Turning Angle Inspection
599
Wheel Bearing End Play Inspection
599
Wheel Runout Inspection
600
Ball Joint Removal
601
Front Suspension
602
Knuckle/Hub/Wheel Bearing Replacement: Exploded View
602
Ball Joint Boot Replacement
607
Stabilizer Bar Replacement
608
Stabilizer Link Removal/Lnstallation 1 8 - 1
609
Lower Arm Removal/Lnstallation
610
Damper/Spring Replacement: Exploded View
611
Hub Bearing Unit Replacement: Exploded View
617
Rear Suspension
617
Knuckle Replacement
619
Stabilizer Bar Replacement
621
Stabilizer Link Removal/Lnstallation
622
Upper Arm Removal/Lnstallation
623
Trailing Arm Removal/Lnstallation
624
Damper/Spring Replacement
625
Brakes
630
Conventional Brake Components: Special Tools
631
Specialtools
631
Conventional Brake Components: Component Location Index
632
Brake System Inspection and Tests
633
Brake Pedaland Brake Pedalposition Switch Adjustment
635
Pedal Free Play
635
Pedal Height
635
Adjustment
636
Parking Brake Check and Adiustment
636
Brake System Bleeding
637
Brake System Indicator Circuit Diagram
638
Brake Fluid Level Switch Test
639
Parking Brake Switch Test
639
Front Brake Pads Inspection and Replacement
640
Front Brake Disc Lnspection
642
Runout
642
Thickness and Parallelism
642
Front Brake Caliper Overhaul
643
Master Cylinder Replacement
644
Brake Booster Pushrod Clearance Adjustment
645
Master Cylinder Inspection
645
Brake Boostertest
647
Functional Test
647
Leak Test
647
Brake Booster Replacement
648
Rear Brake Pads Inspection and Replacement
649
Rear Brake Disc Inspection
651
Rear Brake Caliper Overhaul
652
Brake Hoses and Lines Inspection
653
Brake Hose Replacement
654
Parking Brake Cable Replacement: Exploded View
655
ABS Gomponents: Component Location Index
659
ABS Indicator
660
Kickback
660
Pump Motor
660
ABS (Anti-Lock Brake System) Components
661
General Troubleshooting Information
661
How to Retrieve ABS Dtcs
661
How to Troubleshoot ABS Dtcs
661
Service Check Signal (SCS) Circuit Method
661
How to Clear ABS Dtcs
662
DTC Troubleshooting Index
663
Symptom Troubleshooting Index
664
ABS Control Unit Inputs and Outputs for 31P Connector
665
System Description
665
Features
667
Grip Force of Tire and Road Surface
667
ABS Control Unit
668
ABS Modulator
669
Wheel Sensors
670
Wheel Speed and Modulator Control
670
ABS Gomponents: Circuit Diagram
671
DTC 11, 13, 15, 17: Wheel Sensor (Open/Short to Body Ground/Short to Power)
674
DTC Troubleshooting
674
DTC12,14, 16, 18: Wheel Sensor Pulse Signal
675
DTC 21: Continuous Operation (Chipped Pulser)
676
DTC 31, 32. 33, 34, 35, 36, 37, 38: Solenoid
677
DTC 51: Motor Locked
677
DTG 52: Motor Stuck off
678
DTC 53: Motor Stuck on
679
DTC 54: Main Relay Stuck off
680
DTC 61: Lg2 Voltage
680
ABS Indicator Circuit Troubleshooting
681
ABS Indicator Does Not Come on
681
DTC 81: CPU (Central Processing Unit)
681
ABS Indicator Does Not Go off
682
ABS Indicator Circuittroubleshooting
683
Brake System Indicator Does Not Come on
684
Brake System Indicator Does Not Go off
684
Brake System Indicator Gircuit Troubleshooting
684
ABS Modulator-Control Unit Removal and Lnstallation
686
Wheel Sensor Inspection
688
Wheel Sensor Replacement
688
Body
691
Doors: Component Location Index
693
Door Panel Removal/Lnstallation
695
Door Outer Handle Replacement
697
Door Latch Replacement
698
Door Glass and Regulator Replacement
700
Door Glass Outer Weatherstrip Replacement
701
Door Sash Trim Replacement
701
Door Glass Adjustment
702
Door Weatherstrip Replacement
702
Door Position Adiustment
703
Door Striker Adjustment
704
Mirrors: Component Location Index
705
Mirror Holder Replacement
706
Power Mirror Replacement
706
Rearview Mirror Replacement
707
Glass: Component Location Index
708
Windshield Replacement
710
Rear Window Replacement
716
Ouarter Glass Replacement
720
Moonroof: Component Location Index
728
Moonroof: Symptom Troubleshooting Index
729
Glass Height Adjustment
730
Glass Replacement
730
Wind Deflector Replacement
731
Drain Channel Replacement
732
Sunshade Replacement
733
Motor Replacement
734
Frame and Drain Tube Replacement
735
Drain Channel Slider and Cable Assembly Replacement
737
Fully Closed Position Adiustment
739
Limit Switch Adjustment
739
Auto-Stop Position Adiustment
740
Closing Force and Opening Drag Check
741
Interior Trim: Component Location Index
742
Trim Removal/Lnstallation Door Area
743
Trim Removal/Lnstallation - Rear Side Area
744
Trim Removal/Lnstallation - Cargo Floor Area
745
Trim Removal/Lnstallation - Hatch Area
746
Headliner Removal/Installation
747
Carpet Replacement
748
Consoles, Front and Rear
748
Console, Front and Rear Removal/Lnstallation
750
Consoles
750
Front Console Disassembly/Reassembly
751
Driver's Dashboard Lower Cover Removal/Lnstallation
752
Instrument Panel Removal/Lnstallation
752
Driver's Dashboard under Cover Removal/Lnstallation
753
Driver's Pocket Removal/Lnstallation
753
Shift Lever Trim Removal/Installation
754
Dashboard
755
Dashboard Center Panel Removal/Lnstallation
755
Glove Box Removal/Installation
756
Passenger's Dashboard Lower Cover Removal/Installation
756
Beverage Holder Removal/Lnstallation
757
Dashboard Side Vent Removal/Installation
757
Passenger's Tray Removal/Lnstallation
758
Dashboard Removal/Lnstallation
759
Driver's Side
760
Middle Portion
760
Steering Hanger Beam Replacement
761
Fastener Locations
762
Seats: Component Location Index
763
Front Seat Removal/Lnstallation
764
Front Seat Disassembly/Reassembly - Driver's
766
Front Seat Disassembly/Reassembly - Passenger's
767
Front Seat Cover Replacement
768
Seat-Back Cover
768
Seat Cushion Cover
771
Rear Seat Removal/Lnstallation
773
Rear Seat-Back Latch Replacement
774
Rear Seat-Back Striker Replacement
774
Rear Seat-Back Cover Replacement
775
Rear Seat Cushion Cover Replacement
777
Bumpers
778
Front Bumper Removal/Lnstallation
778
Rear Bumper Removal/Lnstallation
779
Adjustment
780
Hood
780
Hood Seal Replacement
781
Hood Insulator Replacement
782
Hatch: Adjustment
783
Hatch Support Strut Replacement
784
Hatch Weatherstrip Replacement
785
Fuel Fill Door
786
Exterior Trim
787
Front Grille Replacement
787
Cowl Covers Replacement
788
A-Pillar Corner Trim Replacement
789
Roof Molding Replacement
790
Rear License Trim Replacement
791
Hatch Spoiler Replacement
792
Emblem Replacement
793
Fenderwell
795
Front Inner Fender Replacement
795
Front Fender Fairing Replacement
796
Fuel Pipe Protector Replacement
797
Rear Air Outlet Replacement
797
Openers: Component Location Index
798
Hood Opener Cable Replacement
799
Fuel Fill Door Opener Cable Replacement
800
Hood Latch Replacement
801
Fuel Fill Door Opener Replacement
802
Hatch Handle Replacement
803
Hatch Latch Replacement
803
Hatch Lock Cylinder Replacement
804
Frame
805
Subframe Replacement
805
Subframe Torque
805
Frame Stiffener, Brace, and Gusset Replacement
806
Frame Stiffener, Brace, and Gusset Torque
806
Frame Repair Chart
807
Top View
807
Side View
809
HVAC (Heating, Ventilation, and Air Conditioning)
812
Special Tools
813
Heating and Air Conditioning: Component Location Index
814
A/C Refrigerant Oil Replacement
817
A/C Service Tips and Precautions
817
How to Retrieve a DTC
819
DTC Troubleshooting Index
820
Heater Control Panel Inputs and Outputs
822
System Description
822
Heating and Air Conditioning: Circuit Diagram
825
DTC 7: an Open in the Air MIX Control Motor Circuit
827
DTC 8: a Short in the Air MIX Control Motor Circuit
827
DTC Troubleshooting
827
DTC 9: a Problem in the Air MIX Control Linkage, Door, or Motor
828
DTC 10: an Open or Short in the Mode Control Motor Circuit
829
DTC 11: a Problem in the Mode Control Linkage, Doors, or Motor
830
DTC 12: a Problem in the Blower Motor Circuit
831
DTC 14: an Open in the Evaporator Temperature Sensor Circuit
834
DTC 15: a Short in the Evaporator Temperature Sensor Circuit
835
Recirculation Control Motor Circuit Troubleshooting
836
Heater Control Power and Ground Circuits Troubleshooting
838
Condenser Fan Circuit Troubleshooting
839
Radiator and Condenser Fans Common Circuit Troubleshooting
840
Compressor Clutch Circuit Troubfeshooting
841
A,/C Pressure Switch Circuit Troubleshooting
843
A/C Pressure Switch Circuit Troubleshooting
843
Air MIX Control Motor Replacement
845
Air MIX Control Motor Test
845
Mode Control Motor Replacement
846
Mode Control Motor Test
846
Recirculation Control Motor Replacement
847
Recirculation Control Motor Test
847
Evaporator Temperature Sensor Replacement
848
Evaporator Temperature Sensor Test
848
Heater Control Panel and Push Switch Assembly Removal and Installation
849
Power Transistor Test
849
Blower Unit Removal and Installation
850
Dust and Pollen Filter Replacement
850
Blower Unit Components Replacement
852
Evaporator Core Replacement
853
Evaporator Core
854
Heater Unit/Core Replacement
854
Heater Unit/Core
855
Heater Valve Cable Adjustment
857
Compressor Replacement
858
Compressor Clutch Check
859
Compressor Clutch Overhaul
860
Compressor Relief Valve Replacement
862
Compressor Thermal Protector Replacement
862
Condenser Replacement
863
Refrigerant Recovery
864
System Evacuation
865
System Charging
866
Refrigerant Leak Test
867
A/C System Tests
868
Pressure Test
868
Performance Test
869
Body Electrical
871
Body Electrical: Special Tools
873
Before Troubleshooting
874
Handling Connectors
874
Tips and Precautions
874
Handling Wires and Harnesses
875
Testing and Repairs
876
Five-Step Troubleshooting
877
Wire Color Codes
877
Engine Compartment
878
Relay and Control Unit Locations
878
Dashboard
879
Rear and Roof
882
Door and Seat
883
Connector Index
884
Connectors and Harnesses
884
Battery Ground Cable
885
Connector to Harness Lndex
885
Engine Ground Cable
885
Starter Subharness
886
Engine Wire Harness
887
Engine Compartment Wire Harness (Right Branch)
889
Engine Compartment Wire Harness (Left Branch)
891
EPS Subharness
895
Dashboard Wire Harness a (Left Branch)
897
Dashboard Wire Harness a (Right Branch)
899
Dashboard Wire Harness B
901
ECM Wire Harness
903
Floor Wire Harness (Front Side)
905
Roof Wire Harness
909
Hatch Wire Harness
910
Driver's Door Wire Harness
911
Passenger's Door Wire Harness
912
OPDS Unit Harness
913
A/C Wire Harness
914
Connector to Fuse/Relay Box Index
915
Fuse/Relay Boxes
915
Under-Hood Fuse/Relay Box
915
Under-Dash Fuse/Relay Box
916
Fuse to Components Lndex
917
Power Distribution
917
Ground Distribution
919
Ground to Components Index
919
Under-Dash Fuse/Relay Box: Removal and Installation
920
Battery
921
Battery Test
921
Normally-Open Type a
922
Power Relay Test
922
Relays
922
Five-Terminal Type
923
Normally-Open Type B
923
Lgnition Switch
924
Test
924
Gauges: Component Location Index
925
Entering the Self-Diagnosis Function
927
Self-Diagnostic Procedure
927
The Beeper Drive Circuit Check
927
The Indicator Drive Circuit Check
927
Ending the Self-Diagnosis Function
928
The Communication Line Check
928
The Gauge Drive Circuit Check
928
The LCD Segment Check
928
Gauges: Circuit Diagram
929
Gauge Bulb Replacement
934
Coolant Temperature Gauge Troubleshooting
935
Gauge Assembly Replacement Coolant Temperature
935
Vehicle Speed Signal Circuit Troubleshooting
936
VSS Replacement 22
938
Exterior Lights: Component Location Index
939
Circuit Diagram - USA
942
Circuit Diagram - Canada
943
Circuit Diagram - Brake Lights
945
Circuit Diagram - Back-Up Lights
946
Daytime Running Lights Control Unit Input Test - Canada
947
Before Adiusting the Headlights
949
Headlight Adjustment
949
Headlight Replacement
950
Combination Light Switch Test/Replacement
951
Bulb Replacement
952
Front Turn Signal Light: Parking Light
952
Headlight
952
High Mount Brake Light Replacement
953
Taillight Replacement
953
License Plate Light Replacement
954
Side Marker Light Replacement
954
Brake Pedalposition Switch Test
955
Side Turn Signal Light Replacement
955
Turn Signal/Hazard Flasher: Component Location Index
956
Turn Signal/Hazard Flasher: Circuit Diagram
957
Turn Signal/Hazard Relay Input Test
958
Hazard Warning Switch Test
959
Entry Light Control System: Component Location Index
960
Entry Light Control System: Circuit Diagram
961
Lgnition Key Light Test
962
Lgnition Key Switch Test
962
Control Unit Input Test
963
Entry Light Control System
963
Interior Lights: Component Location Index
965
Interior Lights: Circuit Diagram
966
Ceiling Light/Spotlights Test/Replacement
967
Rear Ceiling Light Test/Replacement
967
Cargo Area Light Test/Replacement
968
Hatch Latch Switch Test
968
Audio System: Component Location Index
969
Audio System: Circuit Diagram
970
Audio Unit Removal/Lnstallation
971
Audio Unit Connector Replacement
972
Door Speaker
973
Rear
973
Speaker Replacement
973
Tweeter
973
Roof Antenna Replacement
974
Rear Window Defogger: Component Location Index
975
Rear Window Defogger: Circuit Diagram
976
Defogger Wire Repair
977
Function Test
977
Noise Gondenser Capacity Test
978
Circuit Diagram
980
Moonroof Control Unit Input Test
981
Motor Test
983
Switch Test/Replacement
983
Auto-Stop Switch Test
984
Limit Switch Test
984
Function Test
985
Power Mirrors: Component Location Index
985
Power Mirrors: Circuit Diagram
986
Power Mirrors: Function Test
987
Power Mirror Actuator Test
988
Power Mirror Switch Test
988
Power Mirror Actuator Replacement
989
Horns: Component Location Index
991
Horns: Circuit Diagram
992
Horn Switch Test
993
Horn Test/Replacement
993
Power Windows: Component Location Index
995
Power Windows: Circuit Diagram
996
Master Switch Input Test
997
Master Switch Test
999
Driver's Window Motor Test
1000
Passenger's Window Switch Input Test
1001
Passenger's Window Motor Test
1003
Passenger's Window Switch Test
1003
Master Switch Replacement
1004
Passenger's Window Switch Replacement
1004
Wipers/Washers: Component Location Index
1005
Circuit Diagram - Windshield
1007
Wipers/Washers
1007
Circuit Diagram - Rear Window
1008
Rear Window Wiper Intermittent Gontrol Unit Input Test
1009
Wiper/Washer Switch Test/Replacement
1011
Rear Window
1014
Windshield
1014
Wiper Motor Test
1014
Washer Fluid Level Switch Test/Replacement - Canada
1015
Washer Motor Test
1015
Windshield Wiper Motor Replacement
1016
Rear Window Wiper Motor Replacement
1017
Washer Reservoir Replacement
1017
Washer Tubes Replacement
1018
Accessory Power Socket
1020
Accessory Power Socket Test/Replacement
1020
Circuit Diagram
1020
Keyless/Power Door Lock System: Component Location Index
1021
Keyless/Power Door Lock System: Circuit Diagram
1022
Keyless Receiver Unit Input Test
1024
Door Lock Actuator Test
1029
Keyless/Power Door Lock System
1029
Hatch Lock Actuator Test
1030
Door Lock Knob Switch Test
1031
Door Lock Switch Test
1031
Transmitter Programming
1032
Transmitter Test
1032
Lmmobilizer System: Component Location Index
1033
Lmmobilizer System: System Description
1034
Lmmobilizer System: Circuit Diagram
1035
Troubleshooting
1036
Lmmobilizer Control Unit-Receiver Replacement
1038
Multiplex Control System: Component Location Index
1039
Multiplex Control System: Circuit Diagram
1040
Fail-Safe
1042
Multiplex Communication
1042
Wake-Up and Sleep
1042
Multiplex Control System: Troubleshooting
1043
Individual Dtcs
1044
Multiplex Dcts
1044
Multiplex Control System
1045
Multiplex Control Unit Input Test
1046
Restraints
1050
Restraints: Special Tools
1051
Specialtools
1051
Seat Belts: Component Location Index
1052
Front Seat Belt Replacement
1053
Lower Anchor Bolt Construction
1054
Upper Anchor Bolt Construction
1054
Seat Belt Buckle
1055
Rear Seat Belt Replacement
1056
Center Belt and Seat Belt Buckles
1057
Canler Anchor Bolt Construction
1058
Retractor, Front and Rear
1058
In-Vehicle
1059
Retraetor, Rear Center
1059
Child Seat Tether Anchor Removaulnstallation
1060
Middle
1060
Side
1060
SRS: Component Location Index
1062
Cable Reel Alignment
1063
Precautions and Procedures
1063
Steering-Related Plecautions
1063
Airbag Handling and Storage
1064
SRS Unit, Front Lmpact Sensors, and Side Lmpact Sensors
1065
Precautions for Electrical Inspections
1066
Wiring Precautions
1066
Front Airbag Connectors
1067
Side Airbag Connector
1067
Spring-Loaded Lock Connector
1067
Backprobing Spring-Loaded Lock Connectors
1068
Seats with Side Airbags
1068
Disconnecting System Connectors
1069
Seat Belt Buckle Tensioner
1071
Seat Belt Tensioner
1071
SRS Unit
1071
DTC (Diagnostic Trouble Codes)
1072
General Troubleshooting Information
1072
Reading the DTC
1072
Patteins of DTC Indications
1073
PGM Tester "SCS" Menu Method (Retrieving the Flash Codes)
1073
Reading the Main Code
1073
Reading the Subcode
1073
Example of DTC Indications
1074
Erasing the DTG Memory
1075
Troubleshooting Lntermittent Failures
1075
Initializing the OPDS (Occupant Position Detection System) Unit
1076
SRS: DTC Troubleshooting Index
1077
SRS: Symptom Troubleshooting Index
1079
Airbags
1080
Opds
1080
Side Airbags
1080
SRS Components
1080
System Description
1080
SRS Operation
1081
Self-Diagnosis System
1082
SRS: Circuit Diagram
1083
DTC 1-1: Open in Driver's Airbag Inflator
1085
DTC 1-2: Increased Resistance in Driver's Airbag Inflator
1085
DTC Troubleshooting
1085
DTC 1-3: Short to Another Wire or Decreased Resistance in Driver's Airbag Inflator
1086
DTC 1-4: Short to Power in Driver's Airbag Inflator
1088
DTC 1-5: Short to Ground in Driver's Airbag Lnflator
1089
Dfc 2-2: Increased Resistance in Front Passenger's Airbag Inflator
1091
DTC 2-1: Open in Front Passenger's Airbag Inflator
1091
DTC 2-4: Short to Power in Front Passenger's Airbag Inflator
1094
DTC 2-5: Short to Ground in Front Passenger's Airbag Inflator
1095
DTC 3-1: Open in Driver's Seat Belt Tensioner
1097
DTC 3-2: Increased Resistance in Driver's Seat Belt Tensioner
1097
DTC 3-3: Short to Another Wire or Decreased Resistance in Driver's Seat Belt Tensioner
1098
DTC 3-4: Short to Power in Driver's Seat Belt Tensioner
1100
DTC 3-5: Short to Ground in Driver's Seat Belt Tensioner
1101
DTC 21-1: Open or Increased Resistance in Driver's Seat Belt Buckle Tensioner
1103
DTC 21-3: Short to Another Wire or Decreased Resistance in Driver's Seat Belt Buckle Tensioner
1104
DTG 21-4: Short to Power in Driver's Seat Belt Buckle Tensioner
1105
DTC 21-5: Short to Ground in Driver's Seat Belt Buckle Tensioner
1106
DTC 4-1: Open in Front Passenger's Seat Belt Tensioner
1107
DTC 4-2: Lncreased Resistance in Front Passenger's Seat Belt Tensioner
1107
DTC 4-3: Short to Another Wire or Decreased Resistance in Front Passenger's Seat Belt Tensioner
1109
DTC 4-4: Short to Power in Front Passenger's Seat Belt Tensioner
1110
DTC 4-5: Short to Ground in Front Passenger's Seat Belt Tensioner
1112
DTC 22-1: Open or Increased Resistance in Front Passenger's Seat Belt Buckle Tensioner
1113
DTC 22-3: Short to Another Wire or Decreased Resistance in Front Passenger's Seat Belt Buckle Tensioner
1114
DTC 22-4: Short to Power in Front Passenger's Seat Belt Buckle Tensioner
1115
DTC 22-5: Short to Ground in Front Passenger's Seat Belt Buckle Tensioner
1117
Airbags, Side Airbags, And/Or Seat Belt and Seat Belt Buckle Tensioners Deployed
1118
Internal Failure of the SRS Unit
1118
DTC 13-1, 13-2: Internal Failure of the Driver's Side Lmpact Sensor
1119
DTC 14-1, 14-2: Internal Failure of the Front Passenger's Side Lmpact Sensor
1119
DTC 9-3: Faulty Driver's Seat Belt Buckle Switch
1120
DTC 9-4: Faulty Front Passenger's Seat Belt Buckle Switch
1123
DTC 9-6: Faulty Left Front Lmpact Sensor
1126
DTC 9-7: Faulty Right Front Lmpact Sensor
1128
DTC 11-1: Open or Increased Resistance in Driver's Side Airbag Inflator
1130
DTC 11-3: Short to Another Wire or Decreased Resistance in Driver's Side Airbag Lnflator
1131
DTG 11-4: Short to Power in Driver's Side Airbag Inflator
1132
DTC 11-5: Short to Ground in Driver's Side Airbag Inflator
1134
DTG 12-1: Open or Increased Resistance in Front Passenger's Side Airbag Inflator
1135
DTC 12-3: Short to Another Wire or Decreased Resistance in Front Passenger's Side Airbag Inflator
1136
DTC 12-4: Short to Power in Front Passenger's Side Airbag Inflator
1137
DTC 12-5: Short to Ground in Front Passenger's Side Airbag Inflator
1139
DTC 13-3: no Signal from the Driver's Side Lmpact Sensor
1140
DTC 13-4: Faulty Power Supply to the Driver's Side Lmpact Sensor
1141
DTC 14-3: no Signal from the Front Passenger's Side Lmpact Sensor
1143
DTC 14-4: Faulty Power Supply to the Front Passenger's Side Lmpact Sensor
1144
DTC 15-1: Faulty OPDS Unit
1145
DTC 15-2: Faulty Side Airbag Cutoff Indicator Circuit
1148
DTC 15-3: Faulty OPDS Sensor
1153
SRS Indicator Circuit Troubleshooting
1154
The SRS Indicator Doesn't Come on
1154
The SRS Lndicator Stays on When Ln "SCS" Menu Method
1156
Component Replacement/Lnspection after Deployment
1161
Driver's Airbag Replacement
1162
Front Passenger's Airbag Replacement
1163
Deployment
1164
Side Airbag Replacement
1164
Airbag Disposal
1165
Deploying Components out of the Vehicle
1167
Deployment Tool Check
1167
Cable Reel Replacement
1168
SRS Unit Replacement
1171
Side Lmpact Sensor Replacement
1172
OPDS Unit Replacement
1173
Front Lmpact Sensor Replacement
1174
Service Manual Lndex
1176
Seat Belts Component Location Index
1181
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