Disassembly Of Propeller Shaft Ass'y; Inspection Of Propeller Shaft; Assembly Of Propeller Shaft Ass'y - TOHATSU MFS 9.9 Owner's Manual

7) Disassembly of Propeller Shaft Ass'y

Push small bladed screw driver into clutch pin snap 1 to
1.
remove it while rotating propeller shaft. Then, push clutch pin
2 lightly while applying preload to push rod 4 to remove the
pin. Remove clutch 3, push rod 4, ball, spring retainer 5,
and spring 6.
· Take care not to allow ball fly out by easing spring
tension gradually.
· Do not reuse removed clutch pin snap.
2. Check clutch 3, spring retainer 5, ball, and push rod 4 for
crack and wear. Replace if necessary.

8) Inspection of Propeller Shaft

1. Check propeller shaft for bend and wear. Replace if
necessary.
2. Measure propeller shaft runout.
Runout Limit :
0.05 mm (0.0020 in)

9) Assembly of Propeller Shaft Ass'y

Attach spring 6, spring retainer 5, ball, push rod 4, clutch
1.
3 and clutch pin 2 to propeller shaft.
· Install clutch with groove a facing push rod side.
· Install clutch pin while applying preload to
push rod.
· Be careful not to allow ball to fly out by spring
tension.
Attach new clutch pin snap 1 by using a small bladed screw
2.
driver to turn the snap spirally.
Do not reuse removed clutch pin snap.
4st 9.9/15/20 2008
CAUTION
1
2
3 6
1
5
2
4
a
a Support point
3 6
1
5
2
4
4
a
6
FWD
a
6-11