Intermec ColorCoder V4 Service Manual page 3

0.1 Contents, cont'd.
3. Mechanical System
4. Installation
5. Maintenance and Servicing
6. Troubleshooting
Intermec ColorCoder V4 - Service Manual Ed. 1
3.1 Externals ....................................................................................... 79
A. External Covers ....................................................................... 79
B. Control Panel ........................................................................... 82
3.2 Image Formation System ............................................................... 83
A. BJ Head ................................................................................... 83
B. Recovery Unit ......................................................................... 93
C. Fan Unit ................................................................................ 100
D. Motor Unit ............................................................................ 104
3.3 Ink Supply System ...................................................................... 108
A. Upper Ink Room .................................................................... 108
B. Pump Unit ............................................................................. 109
3.4 Pick-Up/Feeder System ............................................................... 122
A. Roll Unit ................................................................................ 122
B. Feeder Unit ............................................................................ 131
C. Rowels and Rollers ................................................................ 141
3.5 PCBs ........................................................................................... 144
A. Engine 1 PCB ........................................................................ 144
B. Formatter PCB ...................................................................... 145
C. Counter PCB ......................................................................... 146
D. Engine 2 PCB ........................................................................ 147
E. DC Power Supply Unit .......................................................... 148
4.1 Installation Suggestions ............................................................... 150
4.2 Unpacking and Installation .......................................................... 151
A. Unpacking ............................................................................. 151
B. Installation (roll type) ............................................................ 152
C. Installation (fan-fold type) ..................................................... 160
D. Check of Image and Operation .............................................. 166
E. Head Shading ........................................................................ 167
F. Relocation and Transportation ............................................... 168
4.3 Daily Care by Customer .............................................................. 172
A. Image Maintaining Functions ................................................ 173
B. Cleaning ................................................................................ 174
5.1 Parts to be Replaced Periodically ................................................. 175
5.2 Consumable Parts ........................................................................ 175
5.3 Maintenance ................................................................................ 176
6.1 Preface ........................................................................................ 179
A. Initial Inspection .................................................................... 179
B. Others .................................................................................... 180
6.2 Specifications and Adjustments ................................................... 181
A. Electrical System ................................................................... 181
6.3 Test Print ..................................................................................... 183
A. Outline .................................................................................. 183
B. Test Patterns .......................................................................... 184
C. Head Cleaning ....................................................................... 192
D. Cleaning of Head Face .......................................................... 193
6.4 Head Shading .............................................................................. 195
A. Outline .................................................................................. 195
B. Procedure to Make HS Data .................................................. 197
6.5 Service Mode .............................................................................. 211
A. Outline .................................................................................. 211
B. Operation of Service Mode .................................................... 211
C. Functions of Service Mode .................................................... 212
D. List of Service Mode ............................................................. 213
E. Service Mode Menu Hierarchy Diagram ............................... 223
Chapter 0 Introduction
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