Honda ACCORD HYBRID 2005 Service Manual page 19

specs
Item Measurement Qualification Standard or New Service Limit
Clutch (cont'd)
2nd, 3rd, 4th, and 5th clutch end plate
thickness
Mark 1 2.1 m m (0.083 in.) When discolored
Clutch (cont'd)
2nd, 3rd, 4th, and 5th clutch end plate
thickness Mark 2 2.2 m m (0.087 in.) When discolored
Clutch (cont'd)
2nd, 3rd, 4th, and 5th clutch end plate
thickness
Mark 3 2.3 m m (0.091 in.) When discolored
Clutch (cont'd)
2nd, 3rd, 4th, and 5th clutch end plate
thickness
Mark 4 2.4 m m (0.094 in.) When discolored
Clutch (cont'd)
2nd, 3rd, 4th, and 5th clutch end plate
thickness
Mark 5 2.5 m m (0.098 in.)
When discolored
Clutch (cont'd)
2nd, 3rd, 4th, and 5th clutch end plate
thickness
Mark 6 2.6 m m (0.102 in.) When discolored
Clutch (cont'd)
2nd, 3rd, 4th, and 5th clutch end plate
thickness
Mark 7 2.7 m m (0.106 in.) When discolored
Clutch (cont'd)
2nd, 3rd, 4th, and 5th clutch end plate
thickness
Mark 8
2.8 m m (0.110 in.)
When discolored
Clutch (cont'd)
2nd, 3rd, 4th, and 5th clutch end plate
thickness
Mark 9 2.9 m m (0.114 in.) When discolored
Stator shaft I.D. at needle bearing contact area Torque converter
side
27.000-27.021 m m (1.063-1.064 in.) When worn or
damaged
Stator shaft I.D. at needle bearing contact area
ATF pump side 31.000-31.025 mm (1.220—1.221 in.)
Stator shaft
I.D. at mainshaft sealing ring contact
area
31.000-31.025 m m (1.220—1.221 in.) 31.05 m m (1.222 in.)
ATF pump Gear-to-body thrust clearance 0.03-0.06 m m (0.001-0.002 in.) 0.07 m m (0.003 in.) ATF pump
Gear-to-body clearance Drive gear 0.210-0.265 mm (0.008—0.010 in.)
ATF pump
Gear-to-body clearance
Driven gear 0.070-0.125 m m (0.003-0.005 in.)
ATF pump
Driven gear I.D. 14.016-14.034 m m (0.5518-0.5525 in.) When worn or
damaged
ATF pump
Driven gear shaft O.D. 13.980-13.990 m m (0.5504-0.5508 in.) When worn or
damaged
Reverse shift
fork
Fork finger thickness 5.90-6.00 m m (0.220-0.236 in.) 5.4 mm (0.213 in.)
Park gear and
pawl
When worn or
damaged
Regulator valve
body
Shift fork shaft bore I.D. 14.000-14.010 m m (0.5512-0.5516 in.) Regulator valve
body Shift fork shaft/servo valve bore I.D. 37.000-37.039 m m (1.4567-1.4582 in.) 37.045 mm (1.4585 in.)
Regulator valve
body
Mainshaft sealing ring contact I.D. 31.000—31.025 m m (1.220—1.221 in.) 31.05 mm (1.222 in.)
Main valve body Intermediary shaft sealing ring contact
I.D.
35.000-35.025 m m (1.3780-1.3789 in.) 35.05 m m (1.3799 in.)
ATF guide collar Secondary shaft sealing ring contact
I.D.
29.000-29.021 m m (1.1417-1.1426 in.) 29.05 mm (1.1437 in.)
Mainshaft Diameter at stator shaft needle bearing
contact area
22.984-23.000 mm (0.9049-0.9055 in.) When worn or
damaged
Mainshaft
5th gear collar diameter at needle
bearing contact area
39.975-39.991 m m (1.5738-1.5744 in.) When worn or
damaged
Mainshaft
5th gear collar length 48.7-48.8 m m (1.917-1.921 in.)
Mainshaft
5th gear collar flange thickness
5.15—5.30 m m (0.203—0.209 in.)
When worn or
damaged
Mainshaft
5th gear I.D.
46.000—46.016 m m (1.8110—1.8116 in.) When worn or
damaged
Mainshaft
5th gear axial clearance 0.10—0.22 m m (0.004—0.009 in.)
Mainshaft
Sealing ring thickness
1.90—1.96 m m (0.074—0.077 in.) 1.85 m m (0.073 in.)
Mainshaft
Sealing ring groove width 2.025-2.060 mm (0.080-0.081 in.)
2.08 m m (0.082 in.)
(cont'd)
2-7