Removing And Installing The Radiator For Exhaust Gas Recirculation For Engines With Code Bkd, Azv - Skoda Octavia II 2004 Workshop Manual

2.6 Removing and installing the radiator for
exhaust gas recirculation for engines
with code BKD, AZV
Special tools and workshop equipment required
♦ Hose clamp - MP 7-602 (3094)-
♦ Pliers for spring-type clips
Removing
– Remove the cooling water tank cover ⇒ Body Work ⇒ Rep.
gr. 66 .
– Remove bulkhead plenum chamber -arrows-.
– Remove intake hose between air filter and exhaust gas turbo‐
charger ⇒ page 208
– Clamp coolant hoses on the flap housing of the exhaust gas
recirculation radiator and on the exhaust gas recirculation ra‐
diator using hose clamp - MP 7-602- .
– Disconnect coolant hoses -1- from flap housing of the exhaust
gas recirculation radiator.
– Disconnect coolant hoses -2- and -3- from exhaust gas recir‐
culation radiator.
– Detach vacuum hose -4- from vacuum actuator of the exhaust
gas recirculation radiator flap.
– Remove screws -2- and -6-.
– Unscrew screws -1, 3, 4, 5- and remove exhaust gas recircu‐
lation radiator.
Installing
Installation occurs in reverse order to removal. Pay attention to
the following:
Note
Replace the gaskets, the sealing rings and the self-locking
♦
nuts.
Secure all hose connections with corresponding hose clips.
♦
– Top up coolant ⇒ page 135
.
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.
Octavia II 2004 ➤ , Octavia II 2010 ➤
2.0/100; 103 kW TDI PD Engine - Edition 01.2018
2. Exhaust gas recirculation system
245